Each campaign as NHTSA published it: what is wrong, what can happen, and the fix. Newest first.
Equipment · NHTSA 25V076000
Nov 2, 2025Equipment:Appliance:Tv/Radio/Speakers
- Problem
- Gillig, LLC (Gillig) is recalling certain 2019-2024 Low Floor transit buses. The rivet-nut fasteners that secure the TFT flat panel display monitor to the bus ceiling may fail, causing the monitor to detach and fall.
- Risk
- A monitor that detaches and falls from the ceiling increases the risk of injury.
- Fix
- Gillig will replace the rivet-nut fasteners, free of charge. Owner notification letters were mailed March 18, 2025. Owners may contact Gillig customer service at 1-800-735-1500.
Full recall details for 25V076000 →Power Train · NHTSA 23V740000
Mar 11, 2023Power Train:Driveline:Driveshaft
- Problem
- Gillig, LLC (Gillig) is recalling certain 2019-2023 Low Floor transit buses. The transmission yoke may separate, resulting in driveshaft separation and a sudden loss of drive power.
- Risk
- A sudden loss of drive power can increase the risk of a crash. Additionally, a disabled bus may require an evacuation procedure in an uncontrolled traffic situation, increasing the risk of injury to passengers.
- Fix
- Gillig will work with the equipment manufacturer, Allison Transmission Inc., to inspect and tighten the transmission yoke bolts, as necessary, free of charge. Owner notification letters were mailed December 11, 2023. Owners may contact Gillig customer service at 1-510-264-5073 or 1-800-735-1500.
Full recall details for 23V740000 →Electrical System · NHTSA 22V548000
Jul 28, 2022Electrical System:Propulsion System:Traction Battery
- Problem
- Gillig, LLC (Gillig) is recalling certain 2019-2022 Low Floor vehicles equipped with Cummins BP74E battery packs. The battery packs may develop a coolant leak internally, causing the battery pack to short circuit.
- Risk
- A battery short circuit increases the risk of a fire.
- Fix
- Gillig will tighten the coolant fittings and replace the coolant, free of charge. Owner notification were mailed on August 16, 2022. Owners may contact Gillig's customer service at 1-510-264-5073 or 1-800-735-1500.
Full recall details for 22V548000 →Electrical System · NHTSA 22V436000
Jun 17, 2022Electrical System:Propulsion System: Cables:Fastener/Connector
- Problem
- Gillig, LLC (Gillig) is recalling certain 2019-2022 Low Floor electric transit buses. The EV resolver cable connector may experience a loss of electrical connectivity, unexpectedly switching from Drive to Neutral with no warning.
- Risk
- An unexpected switch to neutral can cause a loss of vehicle propulsion and increase the risk of a crash.
- Fix
- Dealers will install a redesigned resolver cable with extended length and a new support bracket, free of charge. Owner notification letters were mailed on August 3, 2022. Owners may contact Gillig's customer service at 1-510-264-5073 or 1-800-735-1500.
Full recall details for 22V436000 →Electrical System · NHTSA 22V276000
Apr 25, 2022Electrical System:12v/24v/48v Battery
- Problem
- Gillig, LLC (Gillig) is recalling certain 2014-2021 Low Floor transit buses. The rear-mounted ultracapacitors may allow the engine to be started when the master battery disconnect switch is in the "OFF" position.
- Risk
- The engine may be started unexpectedly, increasing the risk of injury to anyone nearby the engine compartment during maintenance operations.
- Fix
- Dealers will update the software for the buses equipped with the Vanner Ultracapacitor system, and conduct a hard rewire for the buses equipped with the KBI system, free of charge. Owner notification letters were mailed on June 22, 2022. Owners may contact Gillig's customer service at 1-510-264-5073 for 1-800-735-1500.
Full recall details for 22V276000 →Fuel System, Diesel · NHTSA 21V352000
May 14, 2021Fuel System, Diesel:Fuel Injection System:Fuel Rail
- Problem
- Gillig, LLC. (Gillig) is recalling certain 2017-2020 Low Floor vehicles. The sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leak.
- Risk
- A fuel leak in the presence of an ignition source increases the risk of a fire.
- Fix
- Gillig will inspect the rail threads, and replace the rail as necessary, free of charge. Owner notification letters were mailed on August 27, 2021. Owners may contact Gillig customer service at 1-510-264-5073 or 1-800-735-1500.
Full recall details for 21V352000 →Suspension · NHTSA 20V342000
Oct 6, 2020Suspension:Rear
- Problem
- Gillig LLC (Gillig) is recalling certain 2018-2020 Low Floor buses. The rear suspension lower control rods may experience fatigue failure due to stiffened end bushings.
- Risk
- If the rear suspension lower control rod fails, the bus may have reduced handling and stability, increasing the risk of a crash.
- Fix
- Gillig will notify owners and provide them with new lower control rods with different bushings, free of charge. This recall began June 26, 2020. Owners may contact Gillig customer service at 1-800-735-1500.
Full recall details for 20V342000 →Fuel System, Other · NHTSA 20V239000
Apr 29, 2020Fuel System, Other:Storage:Tank Assembly:Pressure Relief Devices
- Problem
- Gillig LLC (Gillig) is recalling certain 2018-2020 Low Floor transit buses powered by compressed natural gas (CNG). The thermally activated pressure relief device (PRD) installed on the CNG fuel system may not vent the system when exposed to heat, potentially resulting in the system rupturing.
- Risk
- If the fuel system ruptures from exposure to heat, there may be an increased risk of injury.
- Fix
- Gillig will work with Agility to notify customers and replace the PRDs, free of charge. The recall began May 15, 2020. Owners may contact Agility customer service at 1-949-267-7745 or Gillig customer service at 1-800-735-1500.
Full recall details for 20V239000 →Electrical System · NHTSA 20V179000
Mar 25, 2020Electrical System:Wiring:Fuses and Circuit Breakers
- Problem
- Gillig LLC (Gillig) is recalling certain 2012-2020 Low Floor buses. The circuit breaker ratings on the DEF Line Heater circuit and the Aftertreatment-Ignition circuit may be higher than the rating for the wire and connector.
- Risk
- With the improper circuit breaker rating, an electrical short in either of these circuits may increase the risk of a fire.
- Fix
- Gillig will notify owners, and dealers will replace the circuit breakers, free of charge. The recall began April 24, 2020. Owners may contact Gillig customer service at 1-510-264-5073 or 1-800-735-1500.
Full recall details for 20V179000 →Steering · NHTSA 20V392000
Feb 7, 2020Steering:Hydraulic Power Assist:Pump
- Problem
- Gillig, LLC. (Gillig) is recalling certain 2013-2020 hybrid and all-electric Low Floor buses equipped with a steering system that uses a high-voltage electric motor and hydraulic pump assembly to provide power steering assist. The shaft coupling between the motor and pump may fail and cause a loss of hydraulic power steering assist.
- Risk
- A loss of power steering assist may increase the risk of crash.
- Fix
- Gillig will notify owners, and dealers will replace the motor-pump assemblies, free of charge. The recall began August 13, 2020. Owners may contact Gillig customer service at 1-800-735-1500.
Full recall details for 20V392000 →