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Vehicle safety recalls · NHTSA

2015 New Flyer XN40 recalls (4)

4 NHTSA safety recalls cover the 2015 New Flyer XN40. Every recall repair is free at any New Flyer dealer.

4recalls
0owner complaints
34+service bulletins
0do-not-drive / park-outside

Is yours affected? Recalls cover ranges of VINs, not every 2015 New Flyer XN40. Check your XN40 by VIN and confirm open recalls at NHTSA.gov.

Every 2015 New Flyer XN40 recall

Each campaign as NHTSA published it: what is wrong, what can happen, and the fix. Newest first.

  • Electronic Stability Control (Esc) · NHTSA 25V898000

    Dec 19, 2025Electronic Stability Control (Esc)
    Problem
    New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning lights. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard numbers 121, "Air Brake Systems" and 136, "Electronic Stability Control Systems on Heavy Vehicles."
    Risk
    An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash.
    Fix
    New Flyer will update the software, free of charge. Owner notification letters were mailed February 17, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.
    Full recall details for 25V898000 →

  • Steering · NHTSA 22V943000

    Dec 20, 2022Steering:Column
    Problem
    New Flyer of America, Inc. (New Flyer) is recalling certain 2013-2022 XDE35, XDE40, XDE60, XE40, XN40, 2017-2022 XE60, 2014-2022 XT40 and XT60 transit buses equipped with a double tilt steering column. The steering column connection to the upper steering shaft may become loose.
    Risk
    A loose steering shaft can cause a loss of steering, increasing the risk of a crash.
    Fix
    Dealers will replace the steering column and shaft components, free of charge. Owner notification letters were mailed on February 1, 2023. Owners may contact New Flyer's customer service at 1-204-224-6706. New Flyer's number for this recall is R22-035.
    Full recall details for 22V943000 →

  • Electrical System · NHTSA 16V223000

    Apr 19, 2016Electrical System:Software
    Problem
    New Flyer Industries Ltd. (New Flyer) is recalling certain model year 2013 C40LFR, XN35, 2014-2016 XD35, XD60, XDE40, 2015-2016 XD40, XDE60, 2014 XDE35, 2013-2015 XE40, 2013-2016 XN40, XN60, and 2014-2015 XT40, and XT60 transit buses. These buses have an Electric Transit Operator (ETO) controller that controls the bus door motor function which may have a software defect which can cause failure of the rear door guide roller linkage resulting in a bus' rear door opening unexpectedly while the bus is in motion.
    Risk
    If the rear bus door opens unexpectedly while the bus is in motion, there is an increased risk of injury for the passengers.
    Fix
    New Flyer will notify owners, and dealers will install a firmware upgrade, and replace the roller bracket plates, free of charge. The recall began on May 4, 2016. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R16-005.
    Full recall details for 16V223000 →

  • Seats · NHTSA 16V038000

    Jan 26, 2016Seats
    Problem
    New Flyer Industries, Ltd. (New Flyer) is recalling certain model year 2015 New Flyer MD30, 2012 C35LFR, 2010-2011 D35LFR, NABI 35LFW, 2011 D40LFR, 2010-2012 D60LFR and NABI 31LFW, 2010 C40LF, DE35LF, D40LF, DE40LFA, DE60LFA, GE35LFR and GE40LF, 2009 DE60LF and GE40LFR, 2010-2013 C40LFR, DE60LFR, NABI 416 and NABI 60BRT, 2010-2015 XD35, XDE40, NABI 40LFW and 42BRT, 2011-2015 XD40 and XN40, 2013-2015 XD60, XDE60 and XN35, 2010-2014 XDE35, 2013 XE40, 2012-2015 XN60, equipped with certain Recaro Ergo-M Commercial Bus Driver Seats. The affected seats have J-Brackets that may be missing welds which could allow the seat belt anchorage assembly to separate from the J-Bracket.
    Risk
    If the seatbelt anchorage assembly separates from the J-Bracket, the bus driver may not be properly restrained in the event of a crash, increasing their risk of injury.
    Fix
    New Flyer will notify owners instructing them to inspect their seats for missing welds. Recaro will supply replacement anchorage brackets and cover the labor to replace them if any welds are missing, free of charge. The recall began on February 4, 2016. Owners may contact New Flyer customer service at 1-204-224-6706, or Recaro customer service at 1-800-873-2276. New Flyer's number for this recall is R16-001.
    Full recall details for 16V038000 →

2015 New Flyer XN40 complaints and service bulletins

New Flyer has issued at least 34 technical service bulletins (repair instructions to dealers) for this model year. Complaints are unverified owner reports; a recall is the manufacturer’s admission of a safety defect.

Service bulletins by component

  • Equipment (12)
  • Electrical System (7)
  • Engine and Engine Cooling (6)
  • Structure (5)
  • Engine (2)
  • Fuel System, Gasoline (1)

Read New Flyer XN40 owner complaints and bulletins, every year

Check your XN40 by VIN

Not every 2015 New Flyer XN40 is in every recall. Enter your 17-character VIN to see the recalls on record for your exact vehicle, then confirm which are still open at NHTSA.gov or with any New Flyer dealer.

Run a free VIN recall check →

Other New Flyer XN40 model years

← 2014 New Flyer XN40 · 2016 New Flyer XN40 →

All New Flyer XN40 recalls, every model year