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Vehicle safety recalls · NHTSA

2012 New Flyer XN40 recalls (2)

2 NHTSA safety recalls cover the 2012 New Flyer XN40. Every recall repair is free at any New Flyer dealer.

2recalls
0owner complaints
21+service bulletins
0do-not-drive / park-outside

Is yours affected? Recalls cover ranges of VINs, not every 2012 New Flyer XN40. Check your XN40 by VIN and confirm open recalls at NHTSA.gov.

Every 2012 New Flyer XN40 recall

Each campaign as NHTSA published it: what is wrong, what can happen, and the fix. Newest first.

  • Seats · NHTSA 16V038000

    Jan 26, 2016Seats
    Problem
    New Flyer Industries, Ltd. (New Flyer) is recalling certain model year 2015 New Flyer MD30, 2012 C35LFR, 2010-2011 D35LFR, NABI 35LFW, 2011 D40LFR, 2010-2012 D60LFR and NABI 31LFW, 2010 C40LF, DE35LF, D40LF, DE40LFA, DE60LFA, GE35LFR and GE40LF, 2009 DE60LF and GE40LFR, 2010-2013 C40LFR, DE60LFR, NABI 416 and NABI 60BRT, 2010-2015 XD35, XDE40, NABI 40LFW and 42BRT, 2011-2015 XD40 and XN40, 2013-2015 XD60, XDE60 and XN35, 2010-2014 XDE35, 2013 XE40, 2012-2015 XN60, equipped with certain Recaro Ergo-M Commercial Bus Driver Seats. The affected seats have J-Brackets that may be missing welds which could allow the seat belt anchorage assembly to separate from the J-Bracket.
    Risk
    If the seatbelt anchorage assembly separates from the J-Bracket, the bus driver may not be properly restrained in the event of a crash, increasing their risk of injury.
    Fix
    New Flyer will notify owners instructing them to inspect their seats for missing welds. Recaro will supply replacement anchorage brackets and cover the labor to replace them if any welds are missing, free of charge. The recall began on February 4, 2016. Owners may contact New Flyer customer service at 1-204-224-6706, or Recaro customer service at 1-800-873-2276. New Flyer's number for this recall is R16-001.
    Full recall details for 16V038000 →
  • Electrical System · NHTSA 13V221000

    May 28, 2013Electrical System:Ignition:Switch
    Problem
    New Flyer Industries is recalling certain model year 2012 XD35 and XD40, model year 2013 XD60, XDE40 and XDE60 and model year 2012-2013 XN40 and XN60 transit buses. In the affected buses, the push-to-start button switch may have a weak return spring, allowing the engine to start unexpectedly.
    Risk
    If the engine starts without warning, there is an increased risk for injury to persons working on or near the engine.
    Fix
    New Flyer will notify owners, and dealers will inspect and replace the switches free of charge. The recall began June 19, 2013. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's recall number is R13-014.
    Full recall details for 13V221000 →

2012 New Flyer XN40 complaints and service bulletins

New Flyer has issued at least 21 technical service bulletins (repair instructions to dealers) for this model year. Complaints are unverified owner reports; a recall is the manufacturer’s admission of a safety defect.

Service bulletins by component

  • Engine and Engine Cooling (8)
  • Equipment (7)
  • Electrical System (2)
  • Engine (2)
  • Fuel System, Gasoline (2)
  • Equipment Adaptive/Mobility (1)

Read New Flyer XN40 owner complaints and bulletins, every year

NHTSA defect investigations covering the 2012 New Flyer XN40

NHTSA’s Office of Defects Investigation lists this model year in one investigation. An investigation is not a recall; it is how NHTSA decides whether one is needed.

  • Leaking MGM brake chambers
    EQ12011Opened Dec 4, 2012Closed Jul 12, 2013

Check your XN40 by VIN

Not every 2012 New Flyer XN40 is in every recall. Enter your 17-character VIN to see the recalls on record for your exact vehicle, then confirm which are still open at NHTSA.gov or with any New Flyer dealer.

Run a free VIN recall check →