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Vehicle safety recalls · NHTSA

2016 New Flyer XD40 recalls (2)

2 NHTSA safety recalls cover the 2016 New Flyer XD40. Every recall repair is free at any New Flyer dealer.

2recalls
0owner complaints
22+service bulletins
0do-not-drive / park-outside

Is yours affected? Recalls cover ranges of VINs, not every 2016 New Flyer XD40. Check your XD40 by VIN and confirm open recalls at NHTSA.gov.

Every 2016 New Flyer XD40 recall

Each campaign as NHTSA published it: what is wrong, what can happen, and the fix. Newest first.

  • Seat Belts · NHTSA 17V539000

    Aug 30, 2017Seat Belts:Front:Buckle Assembly
    Problem
    New Flyer Industries Ltd. (New Flyer) is recalling certain 2015-2016 MD30, 2016 MD35, 2017 XD35, XD60, XDE35, XDE40, XDE60, XN35 and 2016-2017 XD40 and XN40 transit buses, equipped with certain Recaro Commercial Bus Driver Seats (models Ergo R, Ergo D, AM71, AM72 and AM80). The seat belt buckle may be stuck in the locked position, preventing the seat belt tongue from being able to be inserted and locked.
    Risk
    If the seat belt cannot be latched, the bus may be operated without the seat belt being used, increasing the risk of injury in the event of a crash.
    Fix
    New Flyer has notified owners and work with the supplier to replace the buckle housings, free of charge. The recall began September 15, 2017. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyers' number for this recall is R17-017.
    Full recall details for 17V539000 →
  • Electrical System · NHTSA 16V223000

    Apr 19, 2016Electrical System:Software
    Problem
    New Flyer Industries Ltd. (New Flyer) is recalling certain model year 2013 C40LFR, XN35, 2014-2016 XD35, XD60, XDE40, 2015-2016 XD40, XDE60, 2014 XDE35, 2013-2015 XE40, 2013-2016 XN40, XN60, and 2014-2015 XT40, and XT60 transit buses. These buses have an Electric Transit Operator (ETO) controller that controls the bus door motor function which may have a software defect which can cause failure of the rear door guide roller linkage resulting in a bus' rear door opening unexpectedly while the bus is in motion.
    Risk
    If the rear bus door opens unexpectedly while the bus is in motion, there is an increased risk of injury for the passengers.
    Fix
    New Flyer will notify owners, and dealers will install a firmware upgrade, and replace the roller bracket plates, free of charge. The recall began on May 4, 2016. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R16-005.
    Full recall details for 16V223000 →

2016 New Flyer XD40 complaints and service bulletins

New Flyer has issued at least 22 technical service bulletins (repair instructions to dealers) for this model year. Complaints are unverified owner reports; a recall is the manufacturer’s admission of a safety defect.

Service bulletins by component

  • Equipment (8)
  • Engine and Engine Cooling (4)
  • Power Train (4)
  • Electrical System (3)
  • Fuel System, Gasoline (2)
  • Back Over Prevention (1)

Read New Flyer XD40 owner complaints and bulletins, every year

Check your XD40 by VIN

Not every 2016 New Flyer XD40 is in every recall. Enter your 17-character VIN to see the recalls on record for your exact vehicle, then confirm which are still open at NHTSA.gov or with any New Flyer dealer.

Run a free VIN recall check →