New Flyer XD40 recalls
9 NHTSA safety recalls cover the New Flyer XD40, across model years 2011–2026. Every recall repair is free at any New Flyer dealer.
Is yours affected? Check your XD40 by VIN — or pick your model year below for every recall, complaint and fix.
New Flyer XD40 recalls by model year
Most common New Flyer XD40 problems
What these recalls fix, grouped by the vehicle system NHTSA files them under:
Latest New Flyer XD40 recalls
- NEW FLYER XE35 (2025) recall — Exterior Lighting
- NEW FLYER XD60 (2017) recall — Electronic Stability Control (Esc)
New Flyer recalls 2017 XD60 buses with ABS/ESC warning lights that may fail to illuminate, increasing crash risk. Owners must update software free of charge by contacting customer service.
- NEW FLYER XD60 (2017) recall — Fuel System, Diesel
New Flyer recalls 2017-2021 XD60 buses with potential fuel leaks that could cause fire if near ignition sources. Owners must have rail inspected and replaced free of charge.
- NEW FLYER XD60 (2017) recall — Seat Belts
New Flyer recalls 2017 XD60 buses with Recaro seat belts that may not latch properly, increasing crash injury risk. Owners must contact customer service for free buckle housing replacements.
- NEW FLYER XT40 (2015) recall — Electrical System
New Flyer recalls certain transit buses, including the 2015 XT40. A software defect may cause the rear door to open unexpectedly while driving.
Recall timeline
When the New Flyer XD40 recalls were issued, by year — a cluster usually means one defect recalled in stages or across a platform.
New Flyer XD40 problems & complaints
Owners have filed 0 complaints with NHTSA about the New Flyer XD40. These are reports, not recalls: they are how NHTSA spots defects.
- Owner complaints
- 0
- Service bulletins (TSBs)
- 24+
- Crashes / fires reported
- 0 / 0
- Defect investigations
- 1
See New Flyer XD40 complaints, TSBs and investigations by year →
What to do if your New Flyer XD40 is recalled
- Confirm it’s yours. Recalls cover ranges of VINs, so check your VIN and confirm open recalls at NHTSA.gov.
- Heed any warning. A do-not-drive or park-outside recall applies until the repair is done.
- Call a New Flyer dealer with your VIN and book the repair. It’s free by law, whatever the vehicle’s age.
- Ask about a loaner or tow if parts are back-ordered or the vehicle isn’t safe to drive.
- Paid for the same fix already? Keep the receipt and ask New Flyer about reimbursement.
Every New Flyer XD40 recall, by model year
2026 New Flyer XD40 — 2 recalls
2021 New Flyer XD40 — 2 recalls
2020 New Flyer XD40 — 2 recalls
2019 New Flyer XD40 — 2 recalls
2018 New Flyer XD40 — 2 recalls
2017 New Flyer XD40 — 3 recalls
2016 New Flyer XD40 — 2 recalls
2015 New Flyer XD40 — 3 recalls
2014 New Flyer XD40 — 2 recalls
2013 New Flyer XD40 — 3 recalls
2012 New Flyer XD40 — 2 recalls
New Flyer XD40 recall questions
How many recalls does the New Flyer XD40 have?
We have 9 NHTSA safety recalls on record for the New Flyer XD40, covering model years 2011–2026. The most recent was issued Oct 5, 2026 (Exterior Lighting).
Which New Flyer XD40 model year has the most recalls?
The 2017 New Flyer XD40 has the most, with 3 recalls on record. Every model year with a recall is listed on this page with links to each one.
What are the most common New Flyer XD40 recall problems?
By system: Electrical System (2), Service Brakes, Air (2), Exterior Lighting (1), Electronic Stability Control (Esc) (1).
Is it safe to drive a recalled New Flyer XD40?
None of these recalls carries an NHTSA do-not-drive or park-outside warning, but each fixes a safety defect, so book the free repair promptly.
How do I check if my New Flyer XD40 has an open recall?
Run a VIN recall check: enter your 17-character VIN to see the recalls on record for your exact year, then confirm at NHTSA.gov which are still unrepaired on your vehicle. Any New Flyer dealer can also look it up.
Are New Flyer XD40 recall repairs free?
Yes. Federal law requires New Flyer to fix safety recalls free of charge at any authorized New Flyer dealer, regardless of the vehicle’s age or how many owners it has had.