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Use caution Vehicle recall · NHTSA · Published April 30, 2021

KTM 790 Adventure (2020) Recall: Front Brake May Not Stop Properly

KTM recalls 2019-2020 790 Adventure and 790 Adventure R motorcycles due to front brake master cylinder piston return spring being too weak, potentially increasing stopping distance and crash risk. Owners must contact KTM for free replacement.

🇺🇸 NHTSA recall #21V304000VehicleKTM ›
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✎ GovInfoNow plain-language explainer

KTM is recalling certain 2019-2020 790 Adventure and 790 Adventure R motorcycles because the front brake master cylinder piston return spring may be too weak. This could increase stopping distance and raise the risk of a crash or injury. Owners should contact KTM customer service for a free replacement. Read more at govinfonow.com/recall/79805-ktm-790-adventure-2020-recall-front-brake-may-not-stop.

Source Summary by GovInfoNow · govinfonow.com/recall/79805-ktm-790-adventure-2020-recall-front-brake-may-not-stop · Updated October 4, 2026 · Official notice: NHTSA #21V304000

Cite this page

“KTM 790 Adventure (2020) Recall: Front Brake May Not Stop Properly.” GovInfoNow, updated October 4, 2026. https://govinfonow.com/recall/79805-ktm-790-adventure-2020-recall-front-brake-may-not-stop. Based on NHTSA recall #21V304000 (https://www.nhtsa.gov/recalls?nhtsaId=21V304000).

KTM North America recalled 2019-2020 KTM 790 Adventure and 790 Adventure R motorcycles, plus 2020 790 Adventure R Rally models due to front brake issues, the National Highway Traffic Safety Administration said on April 30, 2021. Dealers will replace the return spring free of charge.

How to tell if you have it

  • KTM 790 ADVENTURE, 2019-2020
  • KTM 790 ADVENTURE R, 2019-2020
  • KTM 790 ADVENTURE R RALLY, 2020

What to do

Dealers will replace the return spring, free of charge. Owners may contact KTM customer service at 1-888-985-6090.

The hazard

A front brake with reduced functionality may increase the distance required to stop as well as the risk of a crash or injury.

Context

GovInfoNow's records show KTM North America has 27 other recalls on file since May 25, 2011. Other recent recalls of similar products include Husqvarna FE 350S (Aug. 7, 2026), KTM RC 390 (March 27, 2026), and KTM 390 Adventure R (Dec. 23, 2025).

How to tell if you have this one

Check if your motorcycle is a 2019-2020 KTM 790 Adventure or 790 Adventure R model. The recall covers these specific models and years.

  • Brand
    KTM
  • Category
    Vehicle
Based on the official NHTSA remedy

What to do — step by step

  1. Contact KTM Customer Service

    Call 1-888-985-6090 to schedule a free brake replacement at a dealer.

Official remedy

What NHTSA says to do

Dealers will replace the return spring, free of charge. Owner notification letters were mailed May 21, 2021. Owners may contact KTM customer service at 1-888-985-6090. KTM's number for this recall is KTM2106.

How this recall unfolded

Recall timeline

Owners were mailed letters 21 days after NHTSA received the defect report.

1. NHTSA received the defect report: Apr 30, 202112. Owner letters mailed: May 21, 202122021
  1. NHTSA received the defect report
  2. Owner letters mailed

Dates from the agency record only; steps without a date are left out.

Take action

Contact KTM

We’ve drafted a message you can send KTM to request your refund or repair — edit it as you like.

Subject: Recall 21V304000 — KTM 790 Adventure (2020) Recall: Front Brake May Not Stop Properly

Hello,

I own a KTM 790 Adventure (2020) Recall: Front Brake May Not Stop Properly that is covered by recall 21V304000 from KTM.

The official recall notice states: Dealers will replace the return spring, free of charge. Owner notification letters were mailed May 21, 2021. Owners may contact KTM customer service at 1-888-985-6090. KTM's number for this recall is KTM2106.

I’m writing to arrange the remedy described in the recall (a refund, repair, or replacement as applicable). Could you please tell me the next steps to resolve this?

Thank you.

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Where this comes from

The facts (hazard, remedy, dates, manufacturer) are pulled from the official NHTSA recall record. The plain-language summary and step-by-step checklist are written by GovInfoNow to make the official notice easier to act on — they don’t replace it.

  • Official source: NHTSA Recall #21V304000 (April 30, 2021)
  • Plain-language summary written by qwen3:4b on October 4, 2026, from the official record above. Not reviewed by a person — if it conflicts with the NHTSA notice, the notice is correct. Report an error on this page.
  • GovInfoNow is an independent service and is not a government agency. We republish official NHTSA recall data; we don’t issue, amend or administer recalls.
GovInfoNow is an independent guide. We are not NHTSA or any government agency. Always confirm details with the official recall.Data: CPSC · FDA · NHTSA · USDA