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Vehicle safety recalls · NHTSA

2016 New Flyer XD35 recalls (2)

2 NHTSA safety recalls cover the 2016 New Flyer XD35. Every recall repair is free at any New Flyer dealer.

2recalls
0owner complaints
13+service bulletins
0do-not-drive / park-outside

Is yours affected? Recalls cover ranges of VINs, not every 2016 New Flyer XD35. Check your XD35 by VIN and confirm open recalls at NHTSA.gov.

Every 2016 New Flyer XD35 recall

Each campaign as NHTSA published it: what is wrong, what can happen, and the fix. Newest first.

  • Electronic Stability Control (Esc) · NHTSA 25V898000

    Dec 19, 2025Electronic Stability Control (Esc)
    Problem
    New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning lights. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard numbers 121, "Air Brake Systems" and 136, "Electronic Stability Control Systems on Heavy Vehicles."
    Risk
    An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash.
    Fix
    New Flyer will update the software, free of charge. Owner notification letters were mailed February 17, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.
    Full recall details for 25V898000 →
  • Electrical System · NHTSA 16V223000

    Apr 19, 2016Electrical System:Software
    Problem
    New Flyer Industries Ltd. (New Flyer) is recalling certain model year 2013 C40LFR, XN35, 2014-2016 XD35, XD60, XDE40, 2015-2016 XD40, XDE60, 2014 XDE35, 2013-2015 XE40, 2013-2016 XN40, XN60, and 2014-2015 XT40, and XT60 transit buses. These buses have an Electric Transit Operator (ETO) controller that controls the bus door motor function which may have a software defect which can cause failure of the rear door guide roller linkage resulting in a bus' rear door opening unexpectedly while the bus is in motion.
    Risk
    If the rear bus door opens unexpectedly while the bus is in motion, there is an increased risk of injury for the passengers.
    Fix
    New Flyer will notify owners, and dealers will install a firmware upgrade, and replace the roller bracket plates, free of charge. The recall began on May 4, 2016. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R16-005.
    Full recall details for 16V223000 →

2016 New Flyer XD35 complaints and service bulletins

New Flyer has issued at least 13 technical service bulletins (repair instructions to dealers) for this model year. Complaints are unverified owner reports; a recall is the manufacturer’s admission of a safety defect.

Service bulletins by component

  • Equipment (6)
  • Engine and Engine Cooling (2)
  • Fuel System, Gasoline (2)
  • Power Train (2)
  • Back Over Prevention (1)
  • Electrical System (1)

Read New Flyer XD35 owner complaints and bulletins, every year

Check your XD35 by VIN

Not every 2016 New Flyer XD35 is in every recall. Enter your 17-character VIN to see the recalls on record for your exact vehicle, then confirm which are still open at NHTSA.gov or with any New Flyer dealer.

Run a free VIN recall check →