New Flyer XE40 recalls

10 recalls on record for New Flyer XE40. Manufacturers must fix these free of charge.

• NEW FLYER XE35 (2025) recall — Electrical System
  2025-09-20ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERYPark outside

  New Flyer recalls certain 2019-2025 XE35 and XE40/XE60 buses due to fire risk from high voltage battery short circuits when charging near full capacity. Owners must park away from structures until repair.

• NEW FLYER XE35 (2025) recall — Exterior Lighting
  2026-10-05EXTERIOR LIGHTING:HAZARD FLASHING WARNING LIGHTS
• NEW FLYER XE35 (2025) recall — Electrical System
  2026-03-13ELECTRICAL SYSTEM:PROPULSION SYSTEM:INVERTER

  New Flyer recalls certain 2021-2026 transit buses with Accelera ELFA 3 control systems V1/V2 due to potential unintended acceleration or deceleration. Owners receive free software updates to fix the issue.

• NEW FLYER XD60 (2017) recall — Electronic Stability Control (Esc)
  2025-12-19ELECTRONIC STABILITY CONTROL (ESC)

  New Flyer recalls 2017 XD60 buses with ABS/ESC warning lights that may fail to illuminate, increasing crash risk. Owners must update software free of charge by contacting customer service.

• NEW FLYER XE35 (2025) recall — Electrical System
  2025-08-29ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY:MANAGEMENT SYSTEM/ENERGY CONTROL MODULE (BMS/BECM):SOFTWARE

  New Flyer recalls certain 2025 XE35 buses due to battery overheating that could cause fire. Owners will get free battery module replacements and BMS software updates.

• NEW FLYER XT40 (2015) recall — Steering
  2022-12-20STEERING:COLUMN

  New Flyer recalls 2015 XT40 transit buses with loose steering shafts that could cause loss of steering and crash risk. Owners must contact customer service for free replacement.

• NEW FLYER XT40 (2015) recall — Electrical System
  2016-04-19ELECTRICAL SYSTEM:SOFTWARE

  New Flyer recalls certain transit buses, including the 2015 XT40. A software defect may cause the rear door to open unexpectedly while driving.

• NEW FLYER XD60 (2013) recall — Seats
  2016-01-26SEATS

  New Flyer recalls certain bus driver seats due to missing welds on J-Brackets that may cause seatbelt anchorage separation. Check your vehicle now.

• NEW FLYER XT40 (2015) recall — Structure
  2015-01-06STRUCTURE:BODY:DOOR

  New Flyer recalls certain transit buses including the 2015 XT40 due to a software defect that may cause rear doors to open while accelerating.

• NEW FLYER XD60 (2013) recall — Service Brakes, Air
  2014-04-09SERVICE BRAKES, AIR

  New Flyer recalls certain 2013-2014 transit buses due to brake pedal binding. This can cause brake drag and increase crash risk. Free repair available.

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