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Use caution Vehicle recall · NHTSA · Published January 7, 2021

Aprilia Tuono 660 (2021) Engine Recall: Risk of Sudden Stall

Aprilia recalls 2021 Tuono 660 motorcycles with potential connecting rod breakage causing engine stalls and crash risks. Owners must have engine replaced free by dealers.

🇺🇸 NHTSA recall #21V502000VehicleAprilia ›
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✎ GovInfoNow plain-language explainer

Aprilia is recalling 2021 Tuono 660 motorcycles because a connecting rod could break due to improper heat treatment, causing sudden engine stalls that increase crash risk. Owners must have the engine replaced at a dealer. Read more at govinfonow.com/recall/80223-aprilia-tuono-660-2021-engine-recall-risk-of-sudden-stall.

Source Summary by GovInfoNow · govinfonow.com/recall/80223-aprilia-tuono-660-2021-engine-recall-risk-of-sudden-stall · Updated October 4, 2026 · Official notice: NHTSA #21V502000

Cite this page

“Aprilia Tuono 660 (2021) Engine Recall: Risk of Sudden Stall.” GovInfoNow, updated October 4, 2026. https://govinfonow.com/recall/80223-aprilia-tuono-660-2021-engine-recall-risk-of-sudden-stall. Based on NHTSA recall #21V502000 (https://www.nhtsa.gov/recalls?nhtsaId=21V502000).

Aprilia USA, Inc. recalled certain 2021 RS 660 and Tuono 660 motorcycles after a broken connecting rod caused sudden engine stalls, according to the National Highway Traffic Safety Administration (NHTSA) on Jan. 7, 2021. Dealers will replace the engines free of charge.

How to tell if you have it

  • Aprilia RS 660, 2021
  • Aprilia Tuono 660, 2021

What to do

Dealers will replace the engine, free of charge. Owners may contact Aprilia customer service at 1-212-380-4400.

The hazard

A broken connecting rod can cause a sudden engine stall, increasing the risk of a crash. The engine crankshaft connecting rod may break due to improper heat-treatment.

Context

GovInfoNow's records show other recent recalls of similar products include Kawasaki Ninja ZX-6R (2024-2026) Recall: Engine Stall Risk (2025-11-18), KTM 390 Adventure R (2025) Recall: Engine Power Loss Risk (2025-12-01), and Honda CBR600RR (2024-2026) Engine Recall: Risk of Crash or Fire (2025-12-18). NHTSA has 3 owner complaints on file for the 2021 APRILIA RS 660, with the latest received 2021-09-01. Manufacturers have sent NHTSA 12 technical service bulletins or other communications covering the 2021 APRILIA RS 660, with the latest dated 2024-09-03.

How to tell if you have this one

Check for 2021 Tuono 660 motorcycles with the engine crankshaft connecting rod. The recall covers specific models sold in the U.S. starting from July 2021.

  • Brand
    Aprilia
  • Category
    Vehicle
Based on the official NHTSA remedy

What to do — step by step

  1. Contact Aprilia Customer Service

    Call 1-212-380-4400 to confirm your motorcycle is affected and schedule an engine replacement.

  2. Get Engine Replaced

    Dealers will replace the engine at no cost once the recall is confirmed.

Official remedy

What NHTSA says to do

Dealers will replace the engine, free of charge. Owner notification letters were mailed on July 9, 2021. Owners may contact Aprilia customer service at 1-212-380-4400. Aprilia's number for this recall is PA2ZZQ2107.

How this recall unfolded

Recall timeline

Owners were mailed letters 6 months after NHTSA received the defect report.

1. NHTSA received the defect report: Jan 7, 202112. Owner letters mailed: Jul 9, 202122021
  1. NHTSA received the defect report
  2. Owner letters mailed

Dates from the agency record only; steps without a date are left out.

Take action

Contact Aprilia

We’ve drafted a message you can send Aprilia to request your refund or repair — edit it as you like.

Subject: Recall 21V502000 — Aprilia Tuono 660 (2021) Engine Recall: Risk of Sudden Stall

Hello,

I own a Aprilia Tuono 660 (2021) Engine Recall: Risk of Sudden Stall that is covered by recall 21V502000 from Aprilia.

The official recall notice states: Dealers will replace the engine, free of charge. Owner notification letters were mailed on July 9, 2021. Owners may contact Aprilia customer service at 1-212-380-4400. Aprilia's number for this recall is PA2ZZQ2107.

I’m writing to arrange the remedy described in the recall (a refund, repair, or replacement as applicable). Could you please tell me the next steps to resolve this?

Thank you.

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Where this comes from

The facts (hazard, remedy, dates, manufacturer) are pulled from the official NHTSA recall record. The plain-language summary and step-by-step checklist are written by GovInfoNow to make the official notice easier to act on — they don’t replace it.

  • Official source: NHTSA Recall #21V502000 (January 7, 2021)
  • Plain-language summary written by qwen3:4b on October 4, 2026, from the official record above. Not reviewed by a person — if it conflicts with the NHTSA notice, the notice is correct. Report an error on this page.
  • GovInfoNow is an independent service and is not a government agency. We republish official NHTSA recall data; we don’t issue, amend or administer recalls.
GovInfoNow is an independent guide. We are not NHTSA or any government agency. Always confirm details with the official recall.Data: CPSC · FDA · NHTSA · USDA