Each campaign as NHTSA published it: what is wrong, what can happen, and the fix. Newest first.
Electrical System · NHTSA 26V641000
Oct 2, 2026Electrical System:Propulsion System:Critical Fasteners
- Problem
- Blue Bird Body Company (Blue Bird) is recalling certain 2018-2024, 2026 Vision and All American Electric school buses. The high voltage battery system mounting bolts may be loose or missing.
- Risk
- A high voltage battery with loose or missing mounting bolts can cause a loss of drive power, increasing the risk of a crash.
- Fix
- Dealers will inspect and reinstall bolts with thread locker. Damaged or missing bolts will be replaced. All repairs will be performed free of charge. Owner notification letters are expected to be mailed December 1, 2026. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R26AK.
Full recall details for 26V641000 →Electrical System · NHTSA 25V897000
Dec 19, 2025Electrical System:Wiring
- Problem
- Blue Bird Bus Company (Blue Bird) is recalling certain 2019-2027 Vision and All American school buses. A loose 12-volt cable may disconnect, causing a loss of electrical systems.
- Risk
- A loss of brake assist, drive power, steering assist, or instrument panel displays can increase the risk of a crash.
- Fix
- Dealers will inspect, add a torque stripe, and properly tighten the 12-volt cable as necessary, free of charge. Owner notification letters were mailed February 17, 2026. Owners may contact Blue Bird customer service at 1-478-822-2242.
Full recall details for 25V897000 →Equipment · NHTSA 24V758000
Nov 10, 2024Equipment:Other:Labels
- Problem
- Blue Bird Body Company (Blue Bird) is recalling certain 2019-2024 Vision and All American school buses. The emergency exit label operating instructions lettering is too small and may be difficult to read. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 217, "Bus Emergency Exits and Window Retention and Release."
- Risk
- An emergency exit label that is difficult to read can prevent or delay the use of the emergency exit, increasing the risk of injury.
- Fix
- Dealers will replace the emergency exit label, free of charge. Owner notification letters were mailed December 9, 2024. Owners may contact Blue Bird Customer Service at 478-822-2242. Blue Bird's number for this recall is R23CK (SB).
Full recall details for 24V758000 →Structure · NHTSA 24V543000
Jul 19, 2024Structure:Body:Roof and Pillars
- Problem
- Blue Bird Bus Company (Blue Bird) is recalling certain 2019-2023 Vision, All American Front Engine, and All American Rear Engine school buses. An exterior roof joint may have been manufactured with insufficient strength that can allow the roof panels to separate in a crash. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 221, "School Bus Body Joint Strength."
- Risk
- Roof panels that separate during a crash can increase the risk of injury.
- Fix
- Dealers will inspect the roof panel joints and install additional rivets as necessary, free of charge. Owner notification letters were mailed September 17, 2024. Owners may contact Blue Bird customer service at 1-478-822-2242.
Full recall details for 24V543000 →Structure · NHTSA 23V778000
Nov 20, 2023Structure
- Problem
- Blue Bird Body Company (Blue Bird) is recalling certain 2014-2024 All American school buses equipped with 39" High Back seat restraining barriers. The bolts securing the restraining barriers to the floor may separate when fully loaded. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 222, "School Bus Passenger Seating and Crash Protection."
- Risk
- An unsecured seat restraining barrier may not properly restrain an occupant during a crash, increasing their risk of injury.
- Fix
- Dealers will install a longer bolt with rectangular washer and nut, free of charge. Owner notification letters are expected to be mailed January 16, 2024. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R23CU-SB. This recall is an expansion of recall number 23V-777.
Full recall details for 23V778000 →Power Train · NHTSA 23V276000
Apr 18, 2023Power Train:Driveline
- Problem
- Blue Bird Body Company (Blue Bird) is recalling certain 2018-2021 All American and Vision School Buses, equipped with PowerDrive 7000 electric drive systems. The System Control Module (SCM) may activate the anti-rollback feature, causing the vehicle to reverse faster than expected when the vehicle is in reverse and pointing downhill with the brake pedal not applied.
- Risk
- A vehicle reversing faster than expected can increase the risk of a crash.
- Fix
- Dealers will update the SCM software calibration, free of charge. Owner notification letters were mailed May 10, 2023. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R23CG (SB)
Full recall details for 23V276000 →Electrical System · NHTSA 22V505000
Jul 14, 2022Electrical System:Propulsion System
- Problem
- Blue Bird Body Company (Blue Bird) is recalling certain 2018-2022 All American and Vision school buses equipped with Cummins PD7000 Electric Drivetrains containing an electric air compressor. The air compressor housing is improperly grounded, causing electrical voltage greater than 50V AC during operation.
- Risk
- An improperly grounded air compressor can cause electric shock, increasing the risk of injury.
- Fix
- Dealers will install an electrical ground strap between the compressor motor housing and vehicle chassis, free of charge. Owner notification letters were mailed February 6, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R22BY-SB.
Full recall details for 22V505000 →Electrical System · NHTSA 21V253000
Dec 4, 2021Electrical System:Software
- Problem
- Blue Bird Body Company (Blue Bird) is recalling certain 2018-2021 Vision and All American school buses. The electric drive train cannot detect isolation faults when the high voltage contactors are closed.
- Risk
- An undetected high voltage isolation can expose service personnel to high voltage, increasing the risk of injury.
- Fix
- Blue Bird will notify owners, and dealers will update the Vehicle Control Unit software or install a different combination of High Voltage Power Distribution Unit hardware, free of charge. The recall began on May 22, 2021. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R21BD-SB.
Full recall details for 21V253000 →Steering · NHTSA 21V300000
Apr 28, 2021Steering
- Problem
- Blue Bird Body Company (Blue Bird) is recalling certain 2018-2021 Vision and All American school buses. The drivetrain may experience an electromagnetic noise on the Control Area Network (CAN) bus, which may cause a loss of electrical power to the power steering pump.
- Risk
- A loss of assisted power steering increases the risk of a crash.
- Fix
- Cummins will replace the High Voltage Low Power Inverter Harness, and install an overlay harness, free of charge. Interim owner notification letters were mailed on May 22, 2021. Owner notification letters were mailed on October 25, 2021. Owners may contact Blue Bird customer service at 1-478-822-2242.
Full recall details for 21V300000 →Fuel System, Diesel · NHTSA 21V313000
Apr 5, 2021Fuel System, Diesel:Fuel Injection System:Fuel Rail
- Problem
- Blue Bird Body Company (Blue Bird) is recalling certain 2018-2022 All American vehicles. The sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leak.
- Risk
- A fuel leak in the presence of an ignition source increases the risk of a fire.
- Fix
- Dealers will inspect the rail threads and fuel lines, and replace the rail as necessary, free of charge. Owner notification letters were mailed on July 30, 2021. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R21BH-NSB.
Full recall details for 21V313000 →Fuel System, Diesel · NHTSA 21V312000
Apr 5, 2021Fuel System, Diesel:Fuel Injection System:Fuel Rail
- Problem
- Blue Bird Body Company (Blue Bird) is recalling certain 2018-2022 All American buses. The sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leak.
- Risk
- A fuel leak in the presence of an ignition source increases the risk of a fire.
- Fix
- The remedy for this recall is still under development. Owner notification letters were mailed on July 30, 2021. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R21BH-SB.
Full recall details for 21V312000 →Seat Belts · NHTSA 20V407000
Jul 15, 2020Seat Belts:Front:Anchorage
- Problem
- Blue Bird Body Company (Blue Bird) is recalling certain 2019-2021 Vision and All-American transit buses. The three-point seatbelt assembly may have been installed without reinforcing washers under the floor at the anchorage point, possibly preventing the assembly from remaining anchored in the event of a crash. As such, these vehicles fail to comply with Federal Motor Vehicle Safety Standard number 210, "Seat Belt Assembly Anchorages."
- Risk
- In the event of a crash, seat belt anchorages that do not remain secured increase the risk of injury to those seat occupants.
- Fix
- Blue Bird will notify owners, and dealers will inspect the seat belt anchorage point hardware and install any missing hardware as needed, free of charge. The recall began August 11, 2020. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R20AX-NSB.
Full recall details for 20V407000 →Seat Belts · NHTSA 20V409000
Jul 15, 2020Seat Belts:Front:Anchorage
- Problem
- Blue Bird Body Company (Blue Bird) is recalling certain 2018-2021 All-American and 2019-2021 Vision school buses. The three-point seatbelt assembly may have been installed without reinforcing washers under the floor at the anchorage point, possibly preventing the assembly from remaining anchored in the event of a crash. As such, these vehicles fail to comply with Federal Motor Vehicle Safety Standard number 210, "Seat Belt Assembly Anchorages."
- Risk
- In the event of a crash, seat belt anchorages that do not remain secured increase the risk of injury to those seat occupants.
- Fix
- Blue Bird will notify owners, and dealers will inspect the seat belt anchorage point hardware and install any missing hardware as needed, free of charge. This recall began August 11, 2020. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R20AX.
Full recall details for 20V409000 →Seats · NHTSA 20V125000
Mar 3, 2020Seats:Barriers
- Problem
- Blue Bird Body Company (Blue Bird) is recalling certain 2008-2021 Vision and All American school buses. The seat barrier behind the driver seat with an integrated 3-point seat belt may have been installed incorrectly and may be missing the reinforcing bracket. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 222, "School Bus Passenger Seating and Crash Protection."
- Risk
- In the event of a crash, the seat barrier may not adequately protect the occupant seated behind the seat barrier separating
them from the driver seat with integrated 3-point seat belt, increasing the risk of injury.
- Fix
- Blue Bird will notify owners, and dealers will inspect and properly install the seat barrier including adding reinforcing bracket, as necessary, free of charge. The recall is expected to begin April 23, 2020. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R20AM-SB.
Full recall details for 20V125000 →Structure · NHTSA 19V526000
Dec 7, 2019Structure:Emergency:Escape/Egress/Exit
- Problem
- Blue Bird Body Company (Blue Bird) is recalling certain 2018-2020 Vision and All American school buses equipped with Specialty Manufacturing Prolo roof emergency exit hatches. Due to a manufacturing issue, the roof hatch external handle may unexpectedly break under reasonable use. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 217, "Bus Emergency Exits and Window Retention and Release."
- Risk
- If the roof hatch external handle breaks, in the event of an emergency, the hatch cannot be easily opened from outside the vehicle, increasing the risk of injury.
- Fix
- Blue Bird will notify owners, and Specialty dealers will replace the outer handle, free of charge. The recall began August 21, 2019. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R19AF - SB.
Full recall details for 19V526000 →Service Brakes, Air · NHTSA 19V391000
May 24, 2019Service Brakes, Air:Disc
- Problem
- Blue Bird Body Company (Blue Bird) is recalling certain 2015-2020 Vision and All American school buses equipped with Bendix ADB22X air brakes. The driver side rear brakes may drag.
- Risk
- A dragging brake may cause damage to the brake components, which may activate the ABS warning light. The warning light may cause the driver to immediately stop the vehicle and transfer occupants. Additionally, the high temperatures at the wheel end can increase the risk of a fire. Either condition increases the risk of injury.
- Fix
- Blue Bird will notify owners, and dealers will install a new caliper with an updated clearance adjustment mechanism, free of charge. Blue Bird issued owners interim notification on July 18, 2019. The recall began August 28, 2019. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R19AA - SB.
Full recall details for 19V391000 →Structure · NHTSA 19V707000
Apr 10, 2019Structure:Body:Roof and Pillars
- Problem
- Blue Bird Body Company (Blue Bird) is recalling certain 2019-2021 All American and Vision school buses. An insufficient number of rivets were installed in the roof sheets, allowing the roof sheets to separate in the event of a severe impact. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 221, "School Bus Body Joint Strength."
- Risk
- In the event of a crash, if the roof sheets separate, there is an increased risk of injury.
- Fix
- Blue Bird will notify owners, and dealers will inspect the roof joints and add the sufficient number of rivets, as necessary, free of charge. The recall began October 22, 2019. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R19AH.
Full recall details for 19V707000 →