Peg Perego Recalls Children's Ride-On Vehicles Due to Fire and Burn Hazards (Recall Alert)

What was recalled

In late October 2016, the U.S. Consumer Product Safety Commission (CPSC) issued a critical safety alert regarding a specific line of children’s ride-on vehicles manufactured by Peg Perego. This recall centers on the 850 Polaris Sportsman, a 24-volt battery-operated toy vehicle designed to mimic the look and feel of an all-terrain vehicle (ATV). These toys are intended for children between the ages of five and seven years old. The vehicles are styled as ATVs for two people, featuring a distinct color scheme of silver, red, and black. Key physical characteristics include four wheels, a flip-up backrest specifically designed for a rear passenger, and both front and rear luggage racks to hold small items.

The scope of this recall is defined by specific model identifiers and date codes rather than just the general product name. The affected units are those that bear the inscriptions "Sportsman Twin" or "850 EFI" on the side of the ride-on vehicle, as well as the word "Polaris" on the side of the vehicle’s seat. Crucially, consumers must check the date code located underneath the vehicle seat to confirm inclusion in the recall. The specific date codes triggering this safety action are: 651016, 651017, 651020, 651021, 651022, 651023, 651024, 651027, 651028, 651029, 651030, 660304, 660305, 661123, 661124, 661125, and 661130. If a vehicle does not have one of these date codes under the seat, it is not part of this specific recall batch.

This action was taken after Peg Perego identified a potential defect in the electrical system of these toys. The company initiated direct contact with known customers to inform them of the issue and provide remedies. While the provided records do not specify the exact number of units sold or the precise retail locations where they were purchased, the recall highlights that these vehicles were distributed widely enough to warrant a formal CPSC alert. Parents who purchased these toys during the relevant time frame should inspect their items immediately. The urgency stems from the fact that the defect involves the internal circuitry, which can fail in ways that are not visible from the outside of the vehicle.

If you own a Peg Perego 850 Polaris Sportsman ride-on vehicle, it is essential to verify the date code under the seat. The presence of any of the listed codes indicates that the toy contains a faulty component that poses a significant safety risk. This recall underscores the importance of checking manufacturer alerts for battery-operated toys, as internal electrical faults can develop even in new or lightly used items. By identifying the specific model and date code, you can determine whether your child’s toy is part of this dangerous batch and take immediate steps to ensure their safety.

The hazard, explained

At the heart of this recall is a specific electrical failure within the ride-on vehicle’s power system. Peg Perego has identified that a component known as a relay on the internal circuit board can fail during normal operation. To understand why this matters, it helps to look at what a relay actually does in a toy car. In simple terms, a relay acts like an electronic switch or a gatekeeper for electricity. It controls the flow of power from the battery to the motor that turns the wheels. When the relay works correctly, it allows just the right amount of energy to pass through to keep the vehicle running smoothly.

However, in the affected models, this relay can malfunction. Instead of switching cleanly or maintaining its proper resistance, a failed relay can cause an electrical short or create excessive resistance at that connection point. When electricity struggles to flow through a compromised component, it generates heat. In a standard household appliance, you might notice a burning smell or see sparks before things get dangerous. But in these ride-on toys, the components are packed tightly together inside a plastic chassis with limited airflow. This means the heat from the failing relay gets trapped.

As the temperature rises, it doesn't just stay at the circuit board. The intense heat can travel to nearby parts of the vehicle that are not designed to withstand high temperatures, such as the plastic housing, wiring insulation, or even the battery itself. Eventually, this thermal buildup can reach a point where the materials ignite. This is why the CPSC has classified this issue as both a fire hazard and a burn hazard. The danger isn't just that the toy stops working; it is that the vehicle itself becomes a source of flame.

The consequences for children using these vehicles are particularly severe because they are in direct contact with the overheating parts. If a child is sitting on the seat or holding onto the handlebars while the motor compartment ignites, they can suffer serious burns to their hands, legs, or torso. The heat can also cause plastic components to melt and deform quickly, potentially trapping fingers or causing sudden loss of control if the vehicle behaves erratically just before catching fire. Peg Perego has already received reports confirming that this physical mechanism occurs in real-world use, including one specific incident where a child suffered a burn injury.

This type of electrical failure can happen unexpectedly, even if the toy appears to be functioning normally up until that moment. There is often no visible warning sign, such as smoke or unusual noises, before the critical temperature threshold is crossed. This unpredictability makes it impossible for parents or children to rely on intuition to stay safe. The only reliable way to prevent this chain of events—from relay failure to overheating to ignition—is to address the defect proactively through the recall remedy.

Who is most at risk

The primary group affected by this recall consists of young children, specifically those between the ages of five and seven years old. These are developmental years characterized by a growing desire for independence and imitation of adult behaviors, such as driving. Children in this age bracket often lack the physical size to fully operate complex machinery safely and, more importantly, possess an underdeveloped cognitive understanding of mechanical failure. They may not recognize the subtle signs of a malfunctioning device—such as unusual smells, slight vibrations, or changes in performance—until it is too late. Because these ride-on vehicles are designed for two people, there is also a dynamic where an older sibling or parent might be present, potentially lulling them into a false sense of security regarding the vehicle's electrical safety.

The specific hazard here involves the internal circuitry failing in a way that generates extreme heat. For a child, the risk is compounded by their proximity to the source of danger. The recalled Peg Perego 850 Polaris Sportsman vehicles are styled like miniature all-terrain vehicles (ATVs), which encourages active play. If a child is seated directly above or near the battery compartment and circuit board when the relay fails, they are in the immediate blast zone of potential ignition. Young skin is more sensitive to thermal injuries than adult skin, meaning that even brief contact with overheated plastic components or exposed wiring can result in severe burns before the child can pull away or scream for help.

Furthermore, the design of these vehicles includes features like a flip-up backrest and luggage racks, which suggest robustness and durability. This aesthetic can mislead parents into believing the internal electrical systems are equally rugged and safe. However, the failure mode described—a relay on the circuit board overheating and igniting—does not announce itself with dramatic mechanical noises that might alert an adult to stop use immediately. It is a silent, electrical failure. Therefore, the risk extends beyond just the child operating the toy; it affects anyone who brings this specific model into their home environment without verifying its date code. Parents and guardians are at risk of being caught off guard because the vehicle looks like a high-quality, safe product intended for outdoor adventure, masking the hidden electrical danger within.

While the recall focuses on children aged five to seven, it is important to note that any child who fits into this age range and has access to the vehicle is at risk. Additionally, adults handling the vehicle during installation or maintenance are at secondary risk if they attempt to use the device while the faulty relay is still active. The vulnerability lies in the combination of the user's inability to self-rescue (due to age) and the invisible nature of the electrical fault. This is not a toy that breaks with a loud snap; it is one that can smolder or ignite without obvious warning, making the pre-emptive identification and removal of these specific units critical for household safety.

How to tell if you have the recalled item

If you own a Peg Perego ride-on vehicle that resembles an all-terrain vehicle (ATV), it is important to verify whether your specific unit is part of this recall before assuming it is safe for use. The primary model affected by this safety alert is the 850 Polaris Sportsman, a 24-volt battery-operated toy designed specifically for children aged five to seven years. To confirm if your vehicle is included in this list, you need to look for specific visual identifiers and, most critically, a date code located on the vehicle itself.

Start by examining the exterior of the ride-on car. The recalled vehicles are styled like mini ATVs and feature four wheels. They are painted in a distinctive color scheme that includes silver, red, and black. You should look for specific branding markings to help identify the model. On the side panels of the vehicle, you will find the text "Sportsman Twin" and "850 EFI." Additionally, check the seat area; the word "Polaris" is printed on the side of the ride-on vehicle's seat. These labels are key indicators that you may have one of the affected units.

The most definitive way to determine if your toy is subject to this recall is to locate its date code. This code is not always immediately visible from a standing position, so you will need to physically inspect the vehicle. Lift or look underneath the vehicle seat to find the date code label. The recall affects vehicles with the following specific date codes: 651016, 651017, 651020, 651021, 651022, 651023, 651024, 651027, 651028, 651029, 651030, 660304, 660305, 661123, 661124, 661125, and 661130. If your vehicle’s date code matches any number in this list, it is definitely part of the recall.

It is also worth noting that these toys are intended for two people and come equipped with a flip-up backrest for the rear passenger, as well as both front and rear luggage racks. While you might remember purchasing the vehicle at a certain price point or from a specific retailer, those details are not provided in the official recall notice. Therefore, relying on the date code and the physical descriptions above is your most accurate method of verification. If you find that your vehicle matches these criteria, please stop using it immediately and proceed to the remedy steps outlined in the next section.

What to do — step by step

Your refund, repair, or replacement options

If you have identified that your Peg Perego ride-on vehicle is part of this recall, the good news is that you do not need to throw away the entire toy or incur any costs to fix it. The company has established a straightforward remedy designed to address the specific safety flaw without requiring you to purchase a new vehicle. Peg Perego is providing a free replacement circuit board for all affected units. This component is the heart of the electrical system, and replacing it directly resolves the issue where a failing relay could cause the motor to overheat and potentially ignite. By swapping out this single part, the fire and burn hazards are eliminated, allowing the vehicle to remain in use safely.

To initiate this process, you should contact Peg Perego directly. They have set up dedicated channels for this recall to ensure your request is handled promptly. You can reach them by calling their toll-free number at 877-737-3464. It is important to note the hours of operation for this line: they are available from 8 a.m. to 5 p.m., Eastern Time, Monday through Friday. If you prefer written communication or need to send documentation, you can also email them at 850recall@pegperego.com. These contacts are specifically designated for this recall, which helps streamline the process compared to general customer service inquiries.

In addition to contacting their support team, you may find it helpful to visit their official website at http://us.pegperego.com. Once there, navigate to the Customer Service section and look for the Recalls page. This online resource likely contains the detailed installation instructions for the new circuit board. Having these instructions on hand will make the repair process much smoother. Peg Perego is also taking the proactive step of contacting known customers directly, so keep an eye out for any official correspondence from them regarding your specific unit.

The remedy includes the shipping of the replacement part, meaning you should not have to pay for delivery. The company aims to make this as painless as possible because they understand that parents do not want to be left with a broken toy. By providing the part and the instructions for free, they are empowering you to fix the issue quickly. This approach is generally more practical than a full refund or replacement of the entire vehicle, as it preserves your purchase while ensuring safety. Follow these steps carefully to get your ride-on vehicle back in working order and safe for your children to enjoy.

What can happen if you ignore it

When a recall involves an electrical component like the relay on the circuit board of these Peg Perego ride-on vehicles, the primary danger is not just that the toy stops working—it is that it becomes a source of heat and flame. The recalled 850 Polaris Sportsman vehicles are designed to carry children aged five to seven. This means they are occupied by small, vulnerable users who may not have the reflexes or judgment to react quickly if something goes wrong. Ignoring this recall does not simply mean keeping a broken toy; it means allowing a potential ignition source to sit directly beneath and around a child.

The specific hazard described by the CPSC is that a failing relay can cause the vehicle’s motor to overheat and ignite. In practical terms, this means the plastic casing of the toy, which is in close proximity to the motor and circuit board, could melt or catch fire. Because these vehicles are battery-operated and rely on electrical currents to function, an electrical fault can escalate rapidly. If the internal components reach temperatures high enough to ignite nearby materials, you are looking at a confined space fire. The child passengers are seated directly above the battery compartment and motor assembly in many of these ATV-style designs, placing them in immediate proximity to any flames or intense heat generated by the failure.

We know this is not just a theoretical risk because Peg Perego has already received reports confirming that the vehicles have indeed overheated. More critically, there is at least one confirmed report of a burn injury resulting from this malfunction. Ignoring the recall means you are gambling with the possibility that your child could be the next statistic. Burns can range from minor redness to severe tissue damage, depending on how long the contact lasts and the temperature reached. For a young child, whose skin is thinner and more sensitive than an adult’s, even brief exposure to overheated plastic or metal parts can result in painful, lasting injuries.

Beyond the immediate physical risk of burns, there is the secondary danger of smoke inhalation and panic. If the vehicle ignites while a child is riding it, the resulting smoke can fill the small cockpit area quickly. Children may become disoriented or frightened, making it difficult for them to escape the vehicle or alert an adult. Furthermore, if the fire spreads beyond the toy to nearby furniture, carpets, or curtains in your home, you risk escalating a localized mechanical failure into a significant household fire hazard. The cost of ignoring this warning is not just the loss of a toy; it is the potential for serious harm to your child and property damage to your home.

Finally, consider the emotional impact. A burn injury or a frightening experience with a fire can have lasting psychological effects on young children. They may develop a fear of vehicles, electronics, or even their own playroom. By taking action now, you prevent not only physical pain but also this kind of trauma. The remedy offered—a free replacement circuit board—is a straightforward fix for a known defect. Choosing to ignore it leaves the defect active and unaddressed, turning a manageable safety issue into an unnecessary danger for your family.

Staying safe: broader tips

While this specific recall addresses a critical defect in certain ride-on vehicles, the underlying safety principle applies to many battery-powered toys and electronic devices found in homes with children. One of the most effective ways to prevent fire hazards associated with electronics is to practice disciplined charging habits. Always charge these vehicles on non-flammable surfaces, such as concrete or tile, rather than on carpets or wooden floors which can trap heat. Furthermore, never leave a toy vehicle charging unattended overnight or while you are away from home. Lithium-ion and lead-acid batteries, while generally safe when functioning correctly, can experience thermal runaway if internal components fail. By supervising the charging process during waking hours, you create an opportunity to notice warning signs like unusual odors, excessive heat, or swelling before a situation becomes dangerous.

Regular maintenance is another cornerstone of toy safety that often goes overlooked. As children grow and play vigorously, wires can become frayed, connectors loose, and battery terminals corroded. Make it a habit to inspect the power cords, switches, and battery compartments periodically for any signs of wear or damage. If you notice exposed wiring or strange noises coming from the motor, discontinue use immediately. It is also wise to read the manufacturer’s manual carefully before every season of use. Understanding the proper voltage requirements and how to correctly install batteries can prevent short circuits that lead to overheating. Treat these toys with the same respect you would give to any other electrical appliance in your home.

Staying informed about product safety is equally important. The U.S. Consumer Product Safety Commission (CPSC) and manufacturers regularly update their databases when new hazards are identified. Consider subscribing to email alerts from the CPSC or following their social media channels to receive timely notifications about recalls affecting products you own. You can also register your toys with the manufacturer after purchase, which ensures they can contact you directly if a safety issue arises. Additionally, keep all packaging and manuals in a safe place; they often contain vital serial numbers and date codes that are essential for verifying whether a product is part of a recall campaign. By combining proactive maintenance with active awareness, you create a safer environment for your children to enjoy their playtime without unnecessary risk.

• Charge Supervised: Always monitor charging sessions and never charge unattended overnight.
• Inspect Regularly: Check for frayed wires, loose connections, or battery swelling before each use.
• Stay Informed: Sign up for CPSC alerts to know about new recalls affecting your household items.