Cost Plus World Market Recalls Daybeds Due to Violation of Federal Mattress Flammability Standard

What was recalled

The U.S. Consumer Product Safety Commission (CPSC) has issued a recall notice concerning specific daybeds sold under the Cost Plus World Market brand. This action, announced on September 11, 2018, targets a particular line of furniture that may seem innocuous but contains a component that does not meet federal safety requirements. If you have purchased or received one of these items, it is important to identify exactly which model is affected, as the recall is limited to specific units rather than an entire product line.

The recalled products are identified as the "Hartley Flip Daybeds." Visually, these daybeds are described as light gray upholstered duet daybed sofas. The design includes a removable bottom cushion, which is the specific component at the center of this safety concern. While the overall aesthetic may fit well in many home settings, the internal materials used in the bottom cushion failed to meet the federal flammability standard for mattresses. This means that the fabric or filling in that specific cushion could ignite more easily than permitted by law, creating a potential fire hazard within your home.

To determine if you own one of these recalled items, you must look closely at the product’s labeling. The recall applies specifically to units where the SKU/UPC 535790/00000025357905 is printed on the UPC label. This label is typically attached to the underside of the daybed frame. If you cannot locate this specific code, or if your product does not match the description of a light gray upholstered duet daybed sofa, it is likely not part of this recall. It is crucial to check the physical tag on the item itself, as visual inspection alone may not be sufficient to confirm whether your unit was manufactured during the affected period.

These recalled daybeds were sold at Cost Plus World Market and World Market stores. The recall does not mention a specific number of units involved in this action, nor does it detail the exact dates of sale beyond the context of when they were available in stores. However, the focus is on the model and SKU combination rather than a broad date range. If you are unsure whether your purchase falls under this recall, checking the underside of the daybed for the specific UPC code is the most reliable method of identification.

In summary, if you own a light gray Hartley Flip Daybed with the UPC 535790/00000025357905 on the underside label, it is part of this recall. The issue lies in the removable bottom cushion’s failure to meet federal flammability standards. While no incidents have been reported so far, the potential risk warrants immediate attention and action.

The hazard, explained

At first glance, a daybed is often seen as the ultimate piece of dual-purpose furniture—a comfortable spot for guests to sleep and a stylish addition to your living room. The specific items recalled by Cost Plus World Market, known as the Hartley Flip Daybeds, are upholstered in a light gray fabric designed to look modern and inviting. However, the danger lies not in the structure of the frame or the comfort of the cushions themselves, but in a seemingly minor component: the removable bottom cushion. According to the recall notice from the U.S. Consumer Product Safety Commission (CPSC), this specific cushion fails to meet the federal flammability standard for mattresses. This is not a subtle quality control issue; it is a critical safety violation that fundamentally changes how the product behaves in the event of an ignition.

To understand why this matters, it helps to look at what the federal flammability standard actually requires. The U.S. Consumer Product Safety Commission enforces strict regulations (specifically 16 CFR Part 1632) that mandate all upholstered sleeping products must resist ignition from small sources of heat, such as a discarded cigarette or a spark from a fireplace. These standards require the material to self-extinguish quickly and not propagate flame rapidly across its surface. The recalled bottom cushion does not possess these necessary fire-resistant properties. In plain terms, if this cushion comes into contact with a smoldering object like a lit cigarette—which is a common household hazard—it can ignite much more easily than a compliant mattress would. Once ignited, the material may burn vigorously and spread fire to surrounding furniture or curtains before a homeowner has time to react.

The mechanism of harm here is both physical and temporal. Fire spreads exponentially fast. A non-compliant cushion acts as kindling rather than a barrier. Because the daybed is often placed in living areas where people relax, read, or nap, there is a higher probability that ignition sources like cigarettes, candles, or electrical faults will be in close proximity to the furniture. If the bottom cushion catches fire, it can compromise the structural integrity of the daybed and serve as a fuel source that accelerates the growth of the fire. This increases the risk of severe burns to anyone nearby and significantly raises the likelihood that a small, contained incident will escalate into a full-room fire or even a house fire.

While the recall documents state that there have been no reported incidents or injuries related to this specific hazard as of the recall date in September 2018, the potential for harm is real and rooted in basic physics. The absence of reported cases does not mean the risk is low; it often means that no one has yet experienced the worst-case scenario. Flammability failures are insidious because they only reveal their danger when a fire actually starts. By ignoring the flammability standard, the manufacturer inadvertently created a product that looks safe but behaves dangerously under stress. This is why the CPSC prioritizes these recalls: the goal is to remove the "fuel" from your home before a single spark ever finds its way onto your floor.

Who is most at risk

The primary group facing potential danger in this recall consists of anyone who owns or regularly uses the Cost Plus World Market Hartley Flip Daybed, specifically the light gray upholstered duet daybed sofa with SKU/UPC 535790/00000025357905. While the hazard is technically present in the product’s construction regardless of who touches it, the nature of a flammability violation creates distinct layers of vulnerability depending on how and where the furniture is used. Because this item is marketed as a daybed and a sofa, it is often placed in high-traffic areas of the home, such as living rooms, guest bedrooms, or home offices, meaning multiple people may interact with it daily.

Children are generally considered more vulnerable to fire hazards for several physiological and behavioral reasons. Young children have thinner skin than adults, which means they can suffer second- and third-degree burns from the same amount of heat exposure in a fraction of the time it would take an adult. Furthermore, their metabolic rate is higher, causing them to absorb toxins from smoke more quickly. If a fire were to start due to the non-compliant bottom cushion igniting—whether from a stray cigarette, a spark from electrical wiring, or proximity to a heat source—the rapid spread of flames common in upholstered furniture can overwhelm a child’s ability to escape before they are even fully awake. The fact that this specific daybed features a removable bottom cushion adds another layer of complexity; if the cushion is frequently removed for cleaning or rearranging, there is a higher chance it could be exposed to ignition sources during handling or storage in ways that normal, fixed upholstery might not be.

Elderly individuals or those with limited mobility also face heightened risks. In many households, daybeds serve as primary sleeping arrangements for seniors who may prefer the firmness or accessibility of a sofa-bed over a traditional bed. If an individual has slower reaction times or difficulty moving quickly in an emergency, the time gained by having a safe, compliant mattress is critical. Additionally, older adults are more susceptible to smoke inhalation, which can cause confusion and disorientation even at lower concentrations of toxic gases like carbon monoxide and cyanide, which are released when synthetic fabrics burn.

Guests represent another significant group at risk. Because the Hartley Flip Daybed is often used for overnight visitors, these individuals are in a state of deep sleep and are unaware of their surroundings. They do not have the familiarity with the home’s layout to escape quickly, nor do they know where fire extinguishers or alarms are located. The violation of the federal flammability standard means that this piece of furniture does not meet the required resistance thresholds designed to give occupants crucial extra minutes to react and evacuate. Therefore, anyone who sleeps on this specific model is exposed to a risk that has not been independently verified as safe under standard fire conditions.

How to tell if you have the recalled item

Before taking any action, it is crucial to confirm whether your specific piece of furniture falls within this recall. Because manufacturers often produce multiple variations of popular items like daybeds, relying on a general description can lead to confusion. The Consumer Product Safety Commission (CPSC) and Cost Plus World Market have identified the affected units with precision. You are looking for the Hartley Flip Daybed. If your furniture is not this specific model, it is likely safe from this particular hazard, though always good practice to check other safety notices.

The most reliable way to verify your item is by checking the physical labels attached to the daybed itself. The company advises consumers to look for a UPC (Universal Product Code) label that is physically attached to the underside of the daybed frame. This is a common placement for retail furniture, allowing customers to scan the product without removing it from its packaging or display area. On this specific label, you must find the SKU/UPC number 535790/00000025357905 printed clearly. If your daybed has a different UPC code, it is not part of this recall. It is important to note that some items may have multiple codes or labels; ensure you are reading the specific sequence listed above.

In addition to the barcode, you can visually identify the recalled unit by its design and color. The Hartley Flip Daybeds involved in this recall are described as a light gray upholstered duet daybed sofa. "Duet" typically implies it is designed for two people, often featuring a convertible mechanism that allows it to function as both a bed and a sofa. If your daybed is a different color, such as black, navy, or brown, or if it has a different upholstery material like leather or fabric with a distinct pattern, it does not match the description of the recalled items. The specific light gray finish is a key identifier for this batch.

While the date of purchase is not explicitly listed in the recall facts as a definitive cutoff, the recall was announced on September 11, 2018. This suggests that the affected inventory was likely sold prior to or around that time. However, the UPC code and the physical description are the primary tools for identification. If you cannot find the label under the daybed, or if the numbers do not match exactly, it is safest to contact Cost Plus World Market directly using the toll-free number provided in the recall notice to confirm your status. Do not assume that all Hartley Flip Daybeds are recalled; only those with the specific UPC 535790/00000025357905 and the light gray upholstery are included in this action.

What to do — step by step

Your refund, repair, or replacement options

When a product recall is issued, the most immediate concern for any consumer is often how to resolve the issue without incurring additional costs or hassle. In this specific case involving Cost Plus World Market, the company has established a clear and straightforward remedy designed to ensure your safety while maintaining customer satisfaction. It is important to understand that you are not required to return the entire heavy daybed frame. The remedy focuses specifically on the component that poses the risk: the removable bottom cushion. This distinction is crucial because it simplifies the process for you, allowing you to keep the main structure of the furniture if you wish, while simply swapping out the unsafe part.

The primary action you need to take is to return the removable bottom cushion to any Cost Plus World Market or World Market store location. This in-person option is likely the most convenient method for many customers, as it eliminates the need for shipping labels, packing materials, and waiting for postal pickups. By visiting a physical store, you can receive your replacement immediately upon verification of the product. The company has committed to providing this replacement bottom cushion free of charge. There are no hidden fees, no requirements to purchase other items, and no pro-rated refunds based on usage. The goal is to restore the safety compliance of your daybed without any financial burden falling on you.

If visiting a store is not feasible for you, or if you prefer to handle the communication digitally, Cost Plus World Market has provided alternative channels for assistance. You can contact their consumer affairs team directly by calling their toll-free number at 877-967-5362. This line is available around the clock, from 7 a.m. to 12 a.m. ET, every day of the week. This extensive availability suggests that they anticipate high call volumes and are prepared to assist customers during evenings and weekends when people are most likely to be at home managing household safety issues. Additionally, you can visit their official website at www.worldmarket.com. Once there, navigate to the “Product Recalls” section. This dedicated area serves as a central hub for accurate information, ensuring that you are not misled by outdated or third-party claims.

While interacting with customer service, it is helpful to have your product details ready. Although the recall notice does not explicitly state that you must show proof of purchase, having the UPC label information can expedite the process. The recalled items are identified by the SKU/UPC 535790/00000025357905, which is printed on a label attached to the underside of the daybed. Having this number ready will help store associates or phone representatives verify that your specific model is indeed part of this recall effort. Remember, the core objective here is safety correction, not financial transaction. The company’s willingness to provide free replacements underscores their responsibility to rectify the flammability violation identified in the Hartley Flip Daybeds.

What can happen if you ignore it

When a consumer product is recalled due to a flammability violation, the primary concern is not just about property damage, but about human safety and the rapid escalation of risk in your home. The Cost Plus World Market Hartley Flip Daybeds were recalled because their removable bottom cushions fail to meet the federal flammability standard for mattresses. This is not a minor cosmetic defect; it is a critical failure of a fundamental safety requirement designed to give you time to escape in the event of a fire.

Mattress flammability standards exist for a specific reason: to slow down the rate at which a fire spreads through soft furnishings. Upholstered furniture, including daybeds and their cushions, contains materials that can ignite easily from common household sources such as cigarettes, electrical faults, or nearby candles. When a product meets the standard, it is engineered to resist ignition or to self-extinguish quickly, preventing a small spark from becoming a roaring inferno. By ignoring this recall, you are keeping a product in your home that lacks this essential resistance. The cushion on these specific daybeds does not provide the necessary delay in fire growth that federal law requires.

The real-world consequence of continuing to use the recalled item is a significantly increased likelihood of rapid fire spread. If an ignition source comes into contact with the non-compliant bottom cushion, it may ignite and burn much faster than a compliant mattress would. This reduces the precious minutes you have to wake up, gather your family, and exit the building safely. Fire spreads with terrifying speed; what might start as a small smolder can become a fully involved room fire in less than three minutes if the fuel source does not self-extinguish. For those sleeping on or using this daybed, that difference in burn rate is the difference between a manageable incident and a life-threatening emergency.

It is important to note that, as of the recall date in September 2018, no incidents involving injury or death had been reported for these specific units. However, the absence of reported injuries does not mean the risk is low; it means that, fortunately, a fire has not yet occurred in a home using this product. Relying on luck is never a safe strategy when dealing with fire hazards. The standard exists precisely because the consequences of failure are so severe and unpredictable. You cannot predict where an ignition source will appear or how quickly a fire will develop.

Beyond the immediate danger to life, ignoring the recall exposes you to additional risks. A daybed that ignites easily can lead to significant property damage, destroying not only the furniture but also surrounding belongings and potentially damaging your home’s structure. Furthermore, using a product known to violate federal safety standards may complicate insurance claims in the event of a fire, as insurers often investigate whether standard safety protocols were followed. The safest path is to accept the free replacement cushion immediately. It is a simple, risk-free remedy that eliminates a hidden danger from your living space without any cost or effort on your part beyond returning the defective item.

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