What was recalled
In the interest of public safety, the U.S. Consumer Product Safety Commission (CPSC) has announced a significant recall involving specific Kawasaki engines that were installed in popular riding lawn mowers. This action, dated October 8, 2019, targets units sold under two well-known outdoor power equipment brands: Ferris and Cub Cadet. While the mowing decks and chassis are manufactured by these respective brands, the core issue lies within the engine components supplied by Kawasaki Motors USA. It is important to understand that this recall does not necessarily mean you need to replace your entire lawn tractor; rather, it focuses on ensuring the internal power source is safe for continued operation.
The specific products affected are riding lawn mowers equipped with model year 2017 and 2018 Kawasaki FX850V-EFI series engines. These engines were utilized in two primary mower models. First, they were installed in Ferris brand mowers, specifically the IS 2100Z ZTR (Zero-Turn Radius) model. Second, the affected engines were found in Cub Cadet Pro Z 760 LKW EFI mowers. If you own a riding mower from either of these brands and it was manufactured during this timeframe, there is a possibility that your unit contains one of the recalled engines.
To determine if your specific machine is part of this recall, you must look beyond the exterior branding of the mower itself and examine the engine closely. The recall applies strictly to Kawasaki FX850V-AS44 and FX850V-AS47 models. You can identify these engines by looking at the engine fan housing, where "Kawasaki FX850V EFI" is printed. The definitive way to confirm if your unit is included is by checking the serial number stamped on that same fan housing. For the FX850V-AS44 model, the recall covers serial numbers ranging from FX850VB19736 through FX850VB44147. For the FX850V-AS47 model, the affected serial numbers range from FX850VB20733 through FX850VB40776.
While the recall notice does not specify the exact total number of units sold globally or within the United States, it emphasizes that Kawasaki is actively contacting all known purchasers directly. This suggests a targeted list of owners rather than a broad, untracked distribution. The engines were installed in mowers that were subsequently sold to consumers who use them for residential and potentially light commercial lawn maintenance. By identifying the precise model years, engine series, and serial number ranges, Kawasaki and the CPSC aim to ensure that only those at risk are notified, allowing for a focused and efficient remedy without causing unnecessary alarm to owners of unaffected equipment.
The hazard, explained
To understand why this recall is necessary, it helps to look at the specific mechanical failure involved: a leak in the fuel injector of the Kawasaki FX850V-EFI series engines. Modern small engines like these rely on precise fuel delivery systems to run efficiently. The fuel injector’s job is to spray a controlled, atomized mist of gasoline into the engine’s combustion chamber. However, in the affected units from model years 2017 and 2018, this component can malfunction and leak excessive amounts of fuel. Instead of a fine mist, unburned or partially burned fuel may escape into areas of the engine where it should not be present.
This leakage creates two distinct but related dangers: fire and burns. When excess fuel accumulates on hot engine components, such as the exhaust manifold or cylinder head, it can ignite spontaneously. Gasoline has a relatively low flash point, meaning it can catch fire at temperatures much lower than those required to ignite larger volumes of liquid. If the leaked fuel comes into contact with these high-heat surfaces, it can cause a flash fire that may spread to nearby plastic parts, grass clippings, or other flammable debris around the mower deck.
The burn hazard arises from both the resulting fire and the direct exposure to hot engine parts. If fuel leaks onto the engine block or surrounding metal components, those areas become significantly hotter than normal during operation. If a user is standing close to the mower, particularly when checking oil levels, clearing a clog, or simply walking near the running machine, they could suffer contact burns from these unexpectedly hot surfaces. Additionally, if a fire does ignite, the flames can spread rapidly in an outdoor setting where dry grass and leaves are often present, potentially catching clothing on fire.
It is important to note that while no incidents have been reported with this specific recall as of the announcement date, the potential for harm is real. In small engine safety, fuel leaks are a common precursor to serious injuries because they combine a readily available fuel source with an ignition source (heat or sparks) in an uncontrolled manner. The risk is not just about the mower breaking down; it is about the sudden and unpredictable nature of a fire starting on equipment that is often operated by individuals standing close to it, sometimes without full protective gear.
This type of hazard is particularly insidious because it may not present obvious warning signs before ignition. Unlike a mechanical failure that causes immediate shutdown or loud noises, a fuel leak can occur silently while the engine runs normally for a short time, only to become dangerous when accumulated fuel finds a heat source. This is why immediate cessation of use and professional repair are critical steps in mitigating this risk.
Who is most at risk
The primary group affected by this recall consists of individuals who own or operate specific riding lawn mowers equipped with Kawasaki engines. These are not merely small handheld tools but substantial pieces of heavy machinery designed for large yards and commercial landscaping. The affected units include Ferris brand mowers, specifically the IS 2100Z ZTR model, and Cub Cadet Pro Z 760 LKW EFI models. Therefore, the people most at risk are homeowners who have purchased these specific riding mowers between the relevant periods for the 2017 and 2018 model years, as well as professional landscapers or groundskeepers who may be using these machines in their daily work. If you own a riding mower that matches these descriptions, you fall directly into the group this recall is designed to protect.
While the mechanical hazard itself—the fuel injector leaking excessive fuel—is serious for any operator, the risk profile changes significantly depending on who is operating the machine and who might be nearby. Riding lawn mowers are large, heavy vehicles that often operate at speeds and with cutting power far greater than walk-behind push mowers. The primary danger here is not just the fire itself, but the context in which it occurs. If a fuel leak ignites while the engine is running, it can cause a sudden, intense flare-up. For the operator, who is seated directly over or immediately adjacent to the engine compartment, this poses a severe burn risk. The heat and flames can escalate quickly, potentially trapping the operator or causing significant injury before they can shut down the machine and escape.
Beyond the direct operator, other vulnerable populations are at risk due to the typical environment where these mowers are used. Families with young children often use riding mowers for yard maintenance. Children are particularly vulnerable to fire hazards because their skin is more sensitive to heat and they may not recognize the signs of a developing fire or know how to react quickly in an emergency. If a mower catches fire while a parent is operating it, there is a high likelihood that children are nearby playing in the grass or watching from a porch. The smoke inhalation risk alone can be dangerous for young lungs, and the physical proximity to a burning engine increases the chance of accidental contact with hot surfaces or fuel sprays.
Elderly individuals may also face heightened risks, not only from the fire but from the physical demands of operating and evacuating a riding mower. If a fire breaks out, the ability to quickly dismount a heavy machine and move to a safe distance can be physically challenging for older adults. Furthermore, if the mower is used on steep inclines or uneven terrain, the combination of a mechanical failure and a fire could lead to loss of control, increasing the risk of rollover or collision accidents in addition to burn injuries. It is crucial to understand that this hazard affects anyone who uses these specific Ferris or Cub Cadet models with the recalled Kawasaki FX850V-EFI series engines, but the consequences are most severe for those who cannot quickly move away from the source of the fire or who have less physical resilience in an emergency situation.
How to tell if you have the recalled item
Determining whether your lawn mower contains one of the affected engines requires a careful look at two specific areas: the brand and model of the riding mower itself, and the detailed identification plate on the engine. Because this recall targets a specific component rather than an entire machine line, it is entirely possible that your mower looks perfectly normal but still falls under this safety alert. The first step is to verify if you own a riding lawn mower from either the Ferris or Cub Cadet brands. Specifically, you need to check if your Ferris model is the IS 2100Z ZTR or if your Cub Cadet model is the Pro Z 760 LKW EFI. If your mower does not match these exact model names, it is not part of this specific recall, regardless of what engine might be underneath.
If you own one of those two mower models, the next critical step is to inspect the engine directly. The recall applies exclusively to Kawasaki engines from the FX850V-EFI series. You will need to locate the engine fan housing on your machine. On this housing, you should see "Kawasaki FX850V EFI" printed clearly. This text serves as your primary indicator that the correct type of engine is installed. However, seeing this name alone is not enough; you must verify the specific model variant and serial number to confirm if your unit is included in the recall.
Look closely at the fan housing for a metal plate or stamped numbers that indicate the model year and serial range. The affected engines are from model years 2017 and 2018. You need to check if your engine is one of two specific variants: the FX850V-AS44 or the FX850V-AS47. For the FX850V-AS44 models, the serial number must fall within the range of FX850VB19736 to FX850VB44147. If you have an FX850V-AS47 model, the serial number must be between FX850VB20733 and FX850VB40776. These ranges are precise; if your serial number is outside these boundaries, your engine is not part of this recall. Take the time to read these numbers carefully, as even a small difference in digits means you are safe from this particular hazard. If you find that your mower matches both the brand/model criteria and the specific engine serial range, please stop using the machine immediately and contact Kawasaki for your free repair.
What to do — step by step
If you own a riding lawn mower equipped with one of the recalled Kawasaki engines, your immediate priority is safety, not maintenance. The remedy outlined by both Kawasaki and the Consumer Product Safety Commission (CPSC) is straightforward but requires prompt action to prevent potential injury or property damage. Please follow these steps carefully to ensure you are protected.
- Stop using the mower immediately. This is the most critical step. Even if your machine appears to be running perfectly, the fuel injector may be leaking excessive amounts of fuel into the engine. This leak creates a significant risk of fire and burns. Do not attempt to "test" the engine or continue mowing while you arrange for repairs. The hazard exists regardless of whether an incident has occurred yet; in fact, no incidents have been reported so far, which is fortunate, but it does not mean the risk is absent.
- Verify your engine model and serial number. Before making contact, locate the engine fan housing on your mower. You should see "Kawasaki FX850V EFI" printed there. The model and serial numbers are also located on this housing. Check if your engine is a 2017 or 2018 model year Kawasaki FX850V-EFI series. Specifically, look for models FX850V-AS44 with serial numbers ranging from FX850VB19736 to FX850VB44147, or FX850V-AS47 with serial numbers from FX850VB20733 to FX850VB40776. This recall applies to engines used in Ferris IS 2100Z ZTR and Cub Cadet Pro Z 760 LKW EFI mowers.
- Contact Kawasaki or an authorized dealer. Once you have confirmed your engine is part of this recall, reach out to schedule a free repair. You can call the Kawasaki toll-free number at 866-836-4463. Their support team is available from 8 a.m. to 6 p.m. ET, Monday through Friday. Alternatively, you can visit www.kawasakienginesusa.com and click on "Product Recalls" at the bottom of the homepage for more detailed information and assistance.
- Schedule and complete the repair. Kawasaki is contacting all known purchasers directly, but if you have not heard from them, you must take the initiative. Do not wait for a reminder. The repair will be provided free of charge. Follow the instructions given by the representative to arrange for the service to be performed at a dealership or through other approved channels.
By following these steps, you ensure that the defective fuel injector is addressed before it can cause harm. This process is designed to be simple and cost-free for consumers, so there is no reason to delay. Your safety is worth the few minutes it takes to make the call.
Your refund, repair, or replacement options
If you have been identified as an owner of a lawn mower equipped with one of the recalled Kawasaki engines, the primary and most direct remedy offered by the manufacturer is a free repair. It is important to understand that in this specific recall case involving the fuel injector leak hazard, Kawasaki Motors USA has chosen not to offer immediate refunds or full unit replacements as standard options. Instead, the company is committing to fixing the mechanical issue at no cost to you. This approach is common in automotive and engine recalls where the defect is contained within a specific component that can be safely modified or replaced without needing to discard the entire machine. By repairing the engine, Kawasaki aims to eliminate the fire and burn risks while allowing you to keep your equipment, which is often a significant investment.
To access this free repair service, you do not need to wait for a letter if you have already determined your engine matches the recalled serial number ranges. You can proactively reach out to Kawasaki or an authorized Kawasaki dealer to schedule your appointment. The company has established a dedicated toll-free line for consumer inquiries regarding this recall. You may call 866-836-4463 to speak with a representative. When you contact them, it is helpful to have your mower’s model number and the engine serial number ready, as these details will help them verify your eligibility quickly. The customer service team is available from 8 a.m. to 6 p.m. Eastern Time, Monday through Friday. If you prefer digital communication or wish to review more detailed technical information before calling, you can visit www.kawasakienginesusa.com. On the homepage, look for the "Product Recalls" link located at the bottom of the page to find specific instructions and updates related to this alert.
While Kawasaki is also contacting all known purchasers directly to inform them of this issue, taking the initiative to contact them yourself ensures your repair is scheduled promptly. There are no stated conditions or fees associated with this remedy; the repair is provided free of charge because the defect poses a safety hazard that the manufacturer is obligated to correct. If you have any questions about whether your specific engine model falls under the FX850V-EFI series recall, or if you need help locating an authorized dealer near you, the customer support team can assist you in navigating these steps. Remember, the goal here is to make the process as smooth and stress-free as possible for you.
- Contact Method: Call 866-836-4463 or visit www.kawasakienginesusa.com.
- Hours of Operation: 8 a.m. to 6 p.m. ET, Monday through Friday.
- Cost: The repair is completely free for all affected units.
- Action Required: Schedule a repair with Kawasaki or an authorized dealer; do not use the mower until this is done.
What can happen if you ignore it
It is completely understandable why you might hesitate to stop using your lawn mower immediately. Perhaps the grass is already too tall, or you have a tight schedule of weekend chores that feel impossible to postpone. However, ignoring this recall is not just a minor inconvenience; it is an active gamble with your safety and the safety of your home. The core issue here involves fuel leakage within the engine of specific Kawasaki FX850V-EFI series units. When a fuel injector fails in this manner, it does not simply drip a small amount of oil onto the ground. Instead, it allows excessive amounts of gasoline to pool inside the engine compartment or leak out onto hot surfaces.
The danger lies in the combination of that excess fuel and the intense heat generated by the engine during operation. Gasoline is highly volatile, meaning it ignites very easily. If you continue to run the mower with a leaking injector, you are essentially creating a potential ignition source right next to a fuel reservoir. In worst-case scenarios, this can lead to a sudden flare-up or a full-blown fire within the engine bay. This is not a theoretical risk; burn and fire hazards are the specific reasons the Consumer Product Safety Commission (CPSC) and Kawasaki issued this alert. While no incidents have been reported to date, the absence of current reports does not mean the risk is absent—it simply means you are currently lucky. Relying on luck when dealing with flammable liquids and high-heat machinery is a dangerous strategy.
Beyond the immediate threat of fire, there are significant secondary risks. A fire in a lawn mower can spread rapidly to nearby dry grass, shrubs, or even your home’s siding, especially if you are mowing near structures. The heat from such a blaze can cause severe burns to anyone standing nearby, including you and your family members who might be watching from a porch or window. Furthermore, continuing to operate a malfunctioning engine can lead to catastrophic mechanical failure. The excess fuel can wash away the lubricating oil on cylinder walls, leading to seized components that could cause the mower to jerk or stop abruptly while in motion, potentially causing you to lose control of the machine.
There is also the financial and emotional toll of inaction. If a fire occurs, the cost of replacing your property, covering medical bills for potential injuries, and dealing with insurance deductibles will far exceed the time it takes to schedule a free repair. By ignoring the recall, you are potentially turning a simple, free maintenance issue into a life-altering event. The remedy offered by Kawasaki is straightforward and cost-free because they want to prevent these exact outcomes. Choosing to wait or do nothing removes that safety net and leaves you vulnerable to a hazard that could have been easily eliminated with a few phone calls.
Staying safe: broader tips
While this specific recall addresses a manufacturing defect in certain Kawasaki engines, the underlying principle of safety for all internal combustion equipment—whether on a lawn mower, a snowblower, or a generator—comes down to proactive maintenance and environmental awareness. Fuel leaks are not just a nuisance; they are a significant fire hazard because gasoline is highly volatile. To prevent such incidents in your own machinery, always inspect your equipment before each use. Look for wet spots under the engine, smell for raw fuel odors, or notice if the engine runs rougher than usual. These are early warning signs that a seal may be failing or a line is cracked. Addressing minor maintenance issues promptly can prevent them from escalating into dangerous situations.
Another critical aspect of staying safe with outdoor power equipment is understanding where you operate it. Never run a gas-powered mower, generator, or other engine in an enclosed space like a garage, shed, or basement, even if the door is open. These machines produce carbon monoxide, an odorless and deadly gas that can accumulate rapidly in semi-enclosed areas. Always ensure you have ample ventilation when testing or running any engine. Additionally, keep your mowing area clear of debris such as rocks, sticks, and wires that could be thrown by the blades, causing damage to the underside of the deck or creating projectiles that might harm bystanders or pets.
It is also wise to establish a routine for fuel management. Always turn off the engine and let it cool completely before refueling. Spilling fuel on a hot engine component can cause immediate ignition. When storing your equipment, consider using fuel stabilizer if you do not plan to use the machine for more than 30 days, as degraded fuel can lead to clogged injectors and carburetors, which are common causes of poor performance and potential leaks. Store your fuel in approved containers away from heat sources and out of reach of children.
Finally, make it a habit to check for recalls regularly. Manufacturers often identify safety issues after products have been sold, and the U.S. Consumer Product Safety Commission (CPSC) maintains a database of these alerts. You can sign up for email notifications on the CPSC website or visit their homepage periodically. By staying informed, you ensure that your family’s safety is not compromised by defects you might otherwise overlook. Treating your outdoor power equipment with respect and maintaining it diligently is the best way to enjoy its benefits without fear.