EVAS 20 lb. Propane Exchange Tanks Recalled by Worthington Enterprises Due to Fire Hazard

What was recalled

In early February 2024, the U.S. Consumer Product Safety Commission (CPSC) announced a significant safety recall involving specific 20-pound propane exchange tanks. This action was taken by Worthington Enterprises, the manufacturer behind the EVAS brand of cylinders. If you have been using portable propane tanks for outdoor grilling, patio heaters, or other similar household needs, it is crucial to understand exactly which units are affected by this recall to ensure your safety and compliance with the remedy.

The specific items on the list are the EVAS 20-lb. propane exchange cylinders. These are not standard fixed tanks but rather part of the exchange program where consumers swap empty tanks for full ones at retail locations. The recall targets a precise subset of these cylinders, identified by three critical pieces of information stamped directly onto the metal collar of the tank: the model number, the serial number, and the date code. To determine if your tank is part of this batch, you must look closely at the collar. You are looking for the model number "EVAS - M0859." Additionally, the serial number on the collar must begin with the letter "W." Finally, the date code stamped on the tank must be either "06-23" or "07-23," indicating production in June or July of 2023.

One of the most confusing aspects for consumers is the labeling. While these cylinders were originally sold with an AmeriGas label, they may not currently bear that brand name. Because these are exchange tanks, they move through various distributors. It is entirely possible that a different propane company placed their own branded sleeve or label over the original AmeriGas branding. Therefore, do not rely solely on the visible brand sticker to determine if your tank is safe. You must physically inspect the collar for the specific model and serial codes mentioned above. If the labels have been replaced by other distributors, the underlying cylinder remains part of this recall lot.

Although the CPSC report does not specify the exact total number of units sold nationwide, it notes that these tanks were distributed through AmeriGas Propane Exchange retail locations as well as potentially other propane distributors who participate in exchange programs. The recall was officially initiated on February 22, 2024. If you are unsure whether your tank falls into this category, it is always safer to assume it might be affected until you can verify the stamped codes on the collar. These tanks were designed for temporary, portable use, but even a small defect in such equipment can lead to serious consequences, which is why identifying the exact model and production date is so vital.

The hazard, explained

When we talk about a "fire hazard" in the context of propane tanks, it is helpful to look at what is actually happening inside the metal cylinder and why that specific defect matters. Propane is stored under pressure, kept in liquid form until you open the valve to use it. The recalled EVAS 20-lb. propane exchange cylinders have a critical flaw: they can leak gas. This does not mean the tank will explode like a bomb, but it means that invisible, highly flammable vapor is escaping into your home or garage where it should not be.

Here is the physical mechanism at play. Propane leaks often occur at connection points or through small cracks in the valve assembly. When the gas escapes, it rapidly expands from a liquid into a gas. Because propane is heavier than air, this leaking gas does not just disappear upward; it sinks and pools along the floor, in low spots, or inside cabinets. This creates an invisible cloud of fuel that can linger for a long time. If that pooled gas finds a source of ignition—such as a pilot light on a water heater, the spark from a refrigerator compressor turning on, a static electricity discharge, or even a simple electrical switch being flipped—the result is a flash fire or an explosion.

The danger is compounded by the fact that propane has a distinct odor added to it (mercaptan) so you can smell it. However, in a large, poorly ventilated space like a garage, or if you have a diminished sense of smell due to colds or allergies, you might not notice the leak until it is too late. Furthermore, because these are exchange tanks, they move through many hands and locations. A defect that starts as a minor seal failure can worsen with temperature changes. As propane heats up, the pressure inside the tank increases. If there is already a weak point in the cylinder or valve, increased pressure can force gas out more rapidly, accelerating the leak.

While no incidents have been reported for this specific batch yet, the potential for harm is real and immediate. A fire started by a leaking propane tank can spread quickly, endangering not just your property but the safety of you and your family. The heat from such a fire can also cause nearby tanks to over-pressurize and rupture, creating a domino effect. This is why the CPSC and Worthington Enterprises are acting with urgency. They are preventing a scenario where a small, undetected leak becomes a major disaster due to an accidental ignition source in your home.

Understanding this mechanism helps explain why simply "checking" for leaks isn't enough if you don't know how. You cannot see propane gas. You must rely on the smell or a leak detection solution. But even better than detection is prevention: removing the defective tank from your environment entirely. That is the core reason for this recall. By taking the tank back, you are eliminating the source of potential fuel before it can ever find an ignition point.

Who is most at risk

The primary group at risk for this specific recall consists of homeowners and renters who regularly use portable propane tanks to fuel outdoor gas grills, patio heaters, or camp stoves. Because these cylinders are designed for exchange rather than long-term ownership, the users involved are likely individuals who prioritize convenience, swapping empty tanks for full ones at retail locations without needing to schedule a delivery or pay for refilling fees. This demographic is widespread and includes anyone who enjoys outdoor cooking or heating during cooler evenings. While the hazard itself—a potential gas leak leading to fire—is dangerous for any user, certain factors can increase vulnerability in this scenario.

The most significant risk factor here is the nature of the defect itself. The recalled EVAS 20-lb. propane exchange cylinders may have manufacturing inconsistencies that allow gas to escape from the valve area. Unlike a sudden explosion, a leak often occurs slowly or intermittently, which means the danger can build up unnoticed until it is too late. Individuals who use these tanks in enclosed or semi-enclosed spaces, such as covered patios, gazebos, or near wooden deck railings, are at heightened risk. In such environments, leaked propane gas can accumulate because it is heavier than air and does not dissipate quickly. If this accumulated gas encounters an ignition source—such as a pilot light on a grill, a spark from a lighter, or even static electricity—the result can be a flash fire or explosion.

Certain demographics may be more vulnerable to the consequences of such incidents. Families with young children who play near grilling areas are at greater risk because children may not recognize the smell of propane (which is intentionally odorized with mercaptan for detection) or understand the immediate danger of a gas leak. Similarly, elderly users or those with limited mobility might be slower to react if they detect a leak late in the process, potentially leading to more severe burns or injuries during evacuation. Additionally, individuals who are less familiar with propane safety protocols—such as first-time grill owners or those who rely solely on the exchange system without consulting safety manuals—are less likely to perform regular leak checks, making them more susceptible to being caught off guard by a defect.

It is also important to note that while no incidents have been reported to date, the potential for harm exists regardless of past records. The fact that these tanks were exchanged through various distributors means that users might not be aware of the specific brand history or the original seller, reducing their likelihood of checking recall notices proactively. Therefore, anyone who has recently swapped a tank at an AmeriGas location or any other propane distributor should consider themselves potentially affected until they verify the serial and date codes. The risk is not just about who you are, but about where and how you use the tank. Using these cylinders in well-ventilated outdoor areas significantly reduces risk, but given the uncertainty of the defect, the safest approach for all users is to treat every recalled tank as a potential hazard until it is properly replaced.

How to tell if you have the recalled item

If you own a Worthington Enterprises EVAS 20-lb. propane exchange cylinder, it is important to verify whether your specific tank is part of this recall before taking any further action. Because these cylinders are frequently exchanged and may have been handled by multiple distributors, identifying them requires careful attention to the details stamped directly on the metal collar—the ring-shaped band at the top of the tank just below the valve. Do not rely solely on the outer label or sleeve, as these can be misleading.

The first thing to check is the model number. Look for "EVAS - M0859" clearly stamped into the metal collar. This specific model designation is a primary indicator that your cylinder is subject to this safety notice. However, the model number alone is not enough to confirm the recall status. You must also examine the serial number and the date code, which are typically located on the same collar area. The serial number on affected units will always begin with the letter "W." If your serial number starts with any other letter or digit, your cylinder is likely not part of this specific batch.

Next, look for the date code stamped into the metal. The recall applies specifically to cylinders manufactured in June 2023 or July 2023. You will see these dates represented as "06-23" or "07-23." If your date code shows any other month or year, such as "05-23" or "08-23," your tank is not included in this recall. It is crucial to read these codes carefully, as they are stamped into the metal and may be slightly worn or difficult to see depending on the condition of your cylinder.

Another common point of confusion involves the branding. While these cylinders were originally sold with an AmeriGas label, it is very possible that your tank currently displays a different brand name. Because consumers exchange propane tanks through various distributors, other propane companies may have placed their own branded sleeve or label over the original AmeriGas marking. Therefore, the absence of an AmeriGas logo does not mean your cylinder is safe from this recall. You must ignore the visible brand label and focus exclusively on the stamped metal identifiers: the model number "EVAS - M0859," the serial number starting with "W," and the date code of either "06-23" or "07-23." If all three of these criteria match, your cylinder is part of the recall.

• Check the metal collar for model number EVAS - M0859
• Verify the serial number begins with the letter W
• Confirm the date code is either 06-23 or 07-23
• Do not rely on the outer label, as brands may vary

What to do — step by step

Your refund, repair, or replacement options

If you find yourself in the unfortunate position of owning one of the recalled EVAS 20-lb. propane exchange cylinders, it is important to know that you do not need to spend a dime to resolve the issue. The manufacturer, Worthington Enterprises, has outlined a straightforward remedy designed to prioritize your safety without imposing any financial burden on you. The core of this solution is a free replacement. This means that instead of seeking a refund in cash or attempting to fix the defective tank yourself, the company is providing you with a new, safe unit at no cost. This approach is standard for items involving potential fire hazards, as it ensures that the dangerous component is removed from your home and replaced with one that meets current safety standards.

To initiate this process, you have two primary options, both of which are handled through AmeriGas Propane Exchange retail locations. The most direct method is to take the recalled cylinder directly to any participating AmeriGas Propane Exchange store. These locations are set up specifically to handle these exchanges, making the process quick and convenient. However, before you head out the door, there is a critical safety step you must complete at home. You need to ensure that the valve on the top of the cylinder is closed completely. This simple action helps prevent any residual gas from escaping during transport, reducing the risk of fire or explosion while the tank is in your vehicle or being handled by store staff. When you arrive at the retail location, simply present the tank, and they will facilitate the free replacement.

If visiting a physical store is not feasible for you, Worthington Enterprises also provides direct customer support to guide you through the process. You can reach their consumer affairs team by calling their toll-free number at 888-520-1304. This line is operational Monday through Friday from 8 a.m. to 7 p.m. Eastern Time. If you prefer written communication, you may also send an email to propanecylinders@realtimeresults.net. Additionally, for those who prefer digital navigation, Worthington has set up a dedicated online portal at https://www.recallrtr.com/PropaneCylinders where you can find further instructions and resources. It is worth noting that while the cylinders were originally sold with an AmeriGas label, they may now bear different branded sleeves or labels if exchanged with other distributors, so rely on the model and serial numbers rather than the brand sticker to identify the product.

The "why" behind this remedy is rooted in the nature of the defect. Because the cylinders have a potential leak that poses a fire hazard, attempting to repair them is neither safe nor practical for consumers. Propane tanks are pressurized vessels, and unauthorized modifications or repairs can compromise their integrity further. Therefore, the only valid option provided is a complete exchange. To help you locate your nearest AmeriGas Propane Exchange retail location, you can use the locator tool available at https://www.amerigas.com/locations/find-propane. This ensures that you are directing your defective tank to an authorized facility capable of handling it safely and processing your free replacement correctly.

What can happen if you ignore it

Staying safe: broader tips

Propane is a reliable and efficient fuel source for heating homes, powering grills, and running generators, but it demands respect because of its inherent properties. While specific recalls address individual manufacturing defects, your long-term safety depends on establishing robust habits around how you store, handle, and maintain gas appliances. The most critical step in any propane safety plan is ensuring that your environment is equipped with proper detection systems. Carbon monoxide (CO) is a colorless, odorless gas produced by the combustion of propane. Because you cannot see or smell it, relying on your senses alone is dangerous. Installing battery-operated or hardwired carbon monoxide alarms on every level of your home, especially near sleeping areas, provides an essential layer of protection that catches leaks before they become life-threatening emergencies. These devices should be tested monthly and have their batteries replaced at least once a year.

Proper storage and handling of propane cylinders are equally vital to preventing accidents. Never store propane tanks indoors, in your garage, or in any enclosed space where gas can accumulate. Even a small leak in a confined area can quickly reach explosive concentrations. Instead, keep cylinders outdoors in a well-ventilated area, away from direct sunlight and sources of ignition such as grills, heaters, or open flames. When transporting propane tanks, ensure they are upright and secured in your vehicle to prevent damage to the valve. Always close the valve tightly after use and before transport. If you notice any hissing sounds near an appliance or tank, smell a distinct rotten egg odor (which is added to help detect leaks), or see a flame that is yellow or orange instead of blue, move away from the area immediately and call your propane supplier or emergency services from a safe location.

Maintenance plays a significant role in preventing fire hazards. Regularly inspect hoses, connections, and regulators for signs of wear, cracks, or corrosion. If you are using a grill, check the hose for leaks by applying a soapy water solution to the connections; bubbles indicate a leak that needs immediate attention. Furthermore, stay informed about product safety by registering your appliances with the manufacturers. This ensures that if a future recall is issued, you will be notified directly. You can also monitor official recall lists from the Consumer Product Safety Commission (CPSC) and other relevant agencies to stay ahead of potential issues. By combining vigilance with these general safety practices, you can significantly reduce risks and enjoy the benefits of propane with greater peace of mind.

• Install CO Alarms: Place them on every floor and near bedrooms; test monthly.
• Store Outdoors Only: Never keep tanks in enclosed spaces like garages or basements.
• Check for Leaks: Use soapy water on connections to detect invisible gas escapes.
• Register Appliances: Ensure manufacturers can contact you about future safety updates.