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Drug recall · FDA · Published August 17, 2026

Baxter Healthcare Corporation recalls 0.9% Sodium Chloride Injection USP 500 mL, VIAFLEX Plastic Containers, with 24 units per case. Baxter Healthcare

Baxter recalls 500mL saline injections in VIAFLEX plastic containers due to fiberglass particulates. Stop using if you have these containers with specific lot numbers.

🇺🇸 FDA recall #D-0849-2026DrugBaxter Healthcare ›
✎ GovInfoNow plain-language explainer

Baxter is recalling 500mL saline injection bottles in VIAFLEX plastic containers because they contain fiberglass particles. This could cause serious injury if injected into the body. Read more at govinfonow.com/recall/1004696-baxter-0-9-sodium-chloride-injection-recall-fiberglass-particulates-risk.

Source Summary by GovInfoNow · govinfonow.com/recall/1004696-baxter-0-9-sodium-chloride-injection-recall-fiberglass-particulates-risk · Updated September 23, 2026 · FDA enforcement record: FDA #D-0849-2026

Cite this page

“Baxter 0.9% Sodium Chloride Injection Recall: Fiberglass Particulates Risk.” GovInfoNow, updated September 23, 2026. https://govinfonow.com/recall/1004696-baxter-0-9-sodium-chloride-injection-recall-fiberglass-particulates-risk. Based on FDA recall #D-0849-2026 (https://api.fda.gov/drug/enforcement.json?search=recall_number:%22D-0849-2026%22&limit=1).

What was recalled

The U.S. Food and Drug Administration (FDA) has issued a Class I recall affecting a specific batch of sterile intravenous fluids distributed by Baxter Healthcare Corporation. This is not a broad recall of all products made by the company, but rather a targeted action concerning one particular product line: 0.9% Sodium Chloride Injection USP. These are clear, saline solutions commonly used in hospitals and clinics to replace lost body fluids, maintain electrolyte balance, or serve as a vehicle for administering other medications directly into a patient’s bloodstream. The specific items involved are packaged in VIAFLEX Plastic Containers, which are flexible, single-use bags designed for easy dispensing and compatibility with standard IV pumps.

To identify the exact products on the recall list, you need to look closely at the packaging details. The affected containers hold 500 milliliters of the sodium chloride solution. They are distributed in cases containing 24 individual units. Baxter Healthcare Corporation, which is headquartered in Deerfield, Illinois (ZIP code 60015), manufactured these items within the United States. The National Drug Code (NDC) for this specific product configuration is 0338-0049-03. It is crucial to check the lot numbers printed on the packaging, as only products from two specific lots are included in this recall: Lot Y495523 and Lot Y495523A. The expiration date for these particular lots is October 31, 2027, meaning the product itself was not past its prime when it was recalled.

The distribution of these products covered a wide geographic area, with the recall notice stating that they were distributed nationwide across the United States. This means that healthcare facilities, pharmacies, and medical supply distributors in all 50 states could potentially have received this stock. The recall was officially announced on August 17, 2026. If you are a patient or a medical professional who recently received an IV bag of this type, the immediate step is to pause usage and verify the lot number against the information provided above. This precise identification ensures that only the potentially compromised inventory is removed from use, while other safe batches continue to support necessary medical treatments.

  • Product: 0.9% Sodium Chloride Injection USP
  • Container Type: VIAFLEX Plastic Containers
  • Volume: 500 mL per container; 24 units per case
  • Manufacturer: Baxter Healthcare Corporation, Deerfield, IL
  • NDC: 0338-0049-03
  • Affected Lots: Y495523 and Y495523A
  • Expiration Date: 31-Oct-2027
  • Distribution: Nationwide in the USA
  • Recall Date: 2026-08-17

The hazard, explained

When we talk about a Class I recall for an intravenous fluid like 0.9% Sodium Chloride Injection USP, we are dealing with the most serious tier of safety alert defined by the U.S. Food and Drug Administration. This specific situation involves Baxter Healthcare Corporation identifying the presence of particulate matter within their VIAFLEX Plastic Containers. While sodium chloride (saline) is a sterile, life-sustaining solution used for hydration and medication delivery, the introduction of foreign solids transforms it from a therapeutic aid into a potential vector for physical injury. The particles identified in this recall are specifically fiberglass. Understanding why fiberglass in an IV bag is so dangerous requires looking at both the nature of the contaminant and the physiology of the human bloodstream.

Fiberglass consists of extremely fine strands of glass fiber. In industrial contexts, these fibers are often used for insulation or reinforcement because of their strength and heat resistance. However, in the context of medical fluids, they are inert, non-biodegradable, and sharp at a microscopic level. When these particles are present in the solution, they do not dissolve. Instead, they remain suspended as solid objects. The concern is not merely that the fluid is "dirty," but that these solids are physically incompatible with the circulatory system. Unlike bacteria or viruses, which can be fought off by the immune system or treated with antibiotics, physical particles cannot be metabolized or broken down by the body.

The primary mechanism of harm occurs when the IV line delivers this contaminated fluid directly into a vein. Veins carry blood back to the heart and lungs, where it is filtered before circulating to the rest of the body. If large enough particles are present, they can cause mechanical blockages. These blockages are known as emboli. If an embolus travels to the lungs, it can obstruct blood flow in the pulmonary arteries, leading to a pulmonary embolism. This is a critical medical emergency that can impair oxygenation and strain the heart. Even smaller particles may lodge in the capillaries of the lungs or other organs, causing localized tissue damage, inflammation, or granuloma formation over time. The body attempts to wall off these foreign bodies, which can lead to chronic inflammatory responses.

Furthermore, fiberglass particles are biologically active in a mechanical sense. Their sharp edges can physically damage the endothelial cells that line the blood vessels and the red blood cells themselves. This trauma to the vessel lining can trigger unwanted clotting cascades (thrombosis), increasing the risk of stroke or heart attack depending on where the clots form. Because the particles are made of glass, they are radiopaque in some contexts but often invisible to the naked eye in clear plastic bags, making detection difficult without specialized imaging or laboratory analysis. The hazard is compounded by the fact that intravenous administration bypasses the body’s natural filtration systems in the digestive tract, delivering these threats directly into the central circulation with no intermediate barrier to catch them.

  • Physical Blockage: Fiberglass strands can obstruct small blood vessels, cutting off blood supply to tissues.
  • Tissue Trauma: Sharp microscopic fibers can lacerate blood vessel walls and red blood cells upon contact.
  • Inflammatory Response: The body’s immune system reacts to foreign material by creating granulomas or chronic inflammation around the particles.
  • Embolism Risk: Larger clumps of particulate matter can travel through the bloodstream and lodge in critical organs, particularly the lungs.

This is why the FDA classifies this as a Class I recall. The risk is not theoretical; it is a direct physical threat to patient safety that requires immediate cessation of use for the affected lots. The presence of fiberglass indicates a failure in the manufacturing or packaging process, likely involving the breakdown of glass-related components during production or sealing, which should never occur in a sterile medical environment.

Who is most at risk

When we talk about who is most at risk from this recall, it is helpful to look at the situation from two different angles: first, who physically possesses or uses these specific containers, and second, which physiological conditions make the presence of particulate matter particularly dangerous. The Baxter Healthcare Corporation 0.9% Sodium Chloride Injection USP in 500 mL VIAFLEX Plastic Containers is a sterile solution commonly known as normal saline. It is widely used in hospitals, clinics, urgent care centers, and even some home health settings for hydration, flushing intravenous lines, or cleaning wounds. Therefore, the primary group "at risk" of exposure includes any patient who has received an infusion from this specific lot (Y495523 or Y495523A) expiring on October 31, 2027, or any medical professional who handled these bags during administration. Because the distribution was nationwide across the United States, there is no geographic restriction; a patient in New York, California, or Illinois could potentially be affected if they were treated with these specific units.

However, not everyone exposed to particulate matter will experience harm. The severity of the risk depends heavily on the individual’s health status and how the particles interact with their body. The recall notes that the particulates are fiberglass. Fiberglass consists of tiny, sharp glass fibers. When these enter the bloodstream through an intravenous line, they bypass the body’s natural filtration systems, such as the lungs and kidneys, which would normally trap or filter out larger debris from inhaled air or ingested food. For a healthy adult with robust immune function and large blood vessels, small amounts of particulate matter might pass through without immediate catastrophic failure, though it still poses a long-term risk of micro-embolisms or inflammation.

The individuals most vulnerable to serious complications are those with compromised immune systems or delicate vascular health. This includes the elderly, whose blood vessels may be more fragile and less elastic, making them susceptible to vessel wall damage from sharp fibers. It also includes patients undergoing chemotherapy, organ transplant recipients, or those with chronic conditions like diabetes, who often have reduced ability to fight off secondary infections that could arise if the particulates introduce bacteria or cause tissue necrosis. Furthermore, pediatric patients are at higher risk because their total blood volume is significantly smaller; even a small number of particles represents a much larger concentration relative to their body size compared to an adult. In rare but severe cases, fiberglass particles can lodge in capillaries, leading to granulomas (small areas of inflammation) or embolisms that block blood flow to critical organs like the lungs or brain. Therefore, while any patient is technically at risk of exposure, those with weakened defenses or smaller circulatory systems face the highest potential for adverse health outcomes.

It is also important to consider healthcare workers who handle these products. While they do not receive the infusion themselves, improper handling or disposal of contaminated containers can lead to accidental needle-stick injuries or exposure to fiberglass dust during the breaking of glass-like particulates if the container integrity fails. However, the primary clinical risk remains with the patients who actually received the fluid intravenously.

How to tell if you have the recalled item

If you or a loved one are managing chronic health conditions that require regular intravenous therapy at home, keeping a close eye on medical supply inventory is a vital part of daily care. The recall issued by Baxter Healthcare Corporation affects specific lots of 0.9% Sodium Chloride Injection USP. Because this product is distributed nationwide and often stored in clinical settings or home infusion centers, it is crucial to verify your stock immediately. Do not rely on memory or general brand recognition alone; you must examine the physical labels on every container to confirm whether it matches the specific identifiers listed below.

First, check the outer carton. The packaging should clearly state that the manufacturer is Baxter Healthcare Corporation, located in Deerfield, Illinois. Look for the National Drug Code (NDC) printed on the label. The recalled product carries the NDC number 0338-0049-03. This code is your primary filter. If your container has a different NDC, it is not part of this specific recall. Next, verify the volume and packaging type. You are looking for VIAFLEX Plastic Containers that hold exactly 500 mL of solution. These items are typically distributed in cases containing 24 units per case. If you have a single bottle or a different volume, such as 100 mL or 1000 mL, it is not included in this alert.

The most critical step is to inspect the lot number and expiration date on the individual unit or the outer box. The recall applies strictly to Lot numbers Y495523 and Y495523A. These lots are scheduled to expire on October 31, 2027. If you see a different lot code or an expiration date outside of this window, your product is safe from this specific issue. It is also important to note the origin of the product; the recalled items were made in the USA. While the agency does not specify retail prices, you should be aware that these are medical-grade sterile solutions, not standard saline for wound cleaning or nasal rinsing.

If you have any doubt about your inventory, do not guess. Take a clear photo of the label showing the NDC and Lot number. Compare it carefully against the details above: 0.9% Sodium Chloride Injection USP, 500 mL VIAFLEX Plastic Container, NDC 0338-0049-03, and Lots Y495523 or Y495523A. If your product matches all these criteria, set it aside immediately and contact Baxter Healthcare Corporation or the FDA for instructions on how to return or dispose of the affected units safely.

What to do — step by step

If you or someone in your household currently possesses the recalled Baxter Healthcare Corporation 0.9% Sodium Chloride Injection USP, the first and most critical action is to immediately stop using these products. Because this recall involves a Class I hazard—the highest severity classification used by the FDA—it indicates that use of the product could cause serious adverse health consequences or death. In this specific case, the hazard stems from the presence of particulate matter, identified as fiberglass, within the IV fluid. Introducing foreign solid particles into the bloodstream via intravenous injection can lead to blockages in small blood vessels, inflammation, embolisms, or other severe systemic reactions. Therefore, do not administer any units from the affected lots to patients under any circumstances, regardless of how clear the liquid might appear to the naked eye. Fiberglass particles are often microscopic and may not be easily visible without specialized inspection, so visual confirmation alone is not a reliable safety check.

Since the official recall details provided by the FDA do not explicitly state a specific remedy such as an automatic refund process or a prepaid return shipping label, you must take proactive steps to resolve this situation. Your primary course of action is to contact Baxter Healthcare Corporation directly for instructions on how to return or dispose of the product safely. You can reach them at their corporate headquarters in Deerfield, Illinois. When you speak with their customer service or recall response team, have your specific lot numbers ready. The affected lots are Y495523 and Y495523A, both with an expiration date of October 31, 2027. Providing these exact identifiers will help them locate your purchase record quickly and advise you on the next steps for reimbursement or replacement.

If you purchased this product through a hospital, clinic, or medical facility, notify your pharmacy department or supply chain manager immediately. They likely have protocols in place for handling pharmaceutical recalls and can coordinate with Baxter to remove the stock from inventory and arrange for credit or replacement units. For individual consumers who may have acquired these IV bags through home health services or other means, ensure that any returned containers are handled with care to prevent breakage that could release more fiberglass particles into the environment. Follow the disposal instructions given by Baxter carefully. If you experience any adverse health effects after potential exposure to this product, seek medical attention right away and inform your healthcare provider about the specific recall details.

Keep a record of all communications with Baxter Healthcare Corporation, including dates, names of representatives spoken to, and any reference numbers provided. This documentation will be essential if you need to follow up on a refund or replacement later. While the recall notice does not guarantee an automatic refund without contact, companies typically offer full credit for recalled pharmaceutical items to maintain regulatory compliance and customer safety. By acting promptly and communicating directly with the manufacturer, you ensure that the hazardous product is removed from circulation and that your health concerns are addressed professionally.

Your refund, repair, or replacement options

When a medical product is recalled due to a Class I hazard, such as the presence of fiberglass particulates in an injectable solution, the immediate priority is ensuring patient safety by removing the affected items from circulation. In this specific recall involving Baxter Healthcare Corporation’s 0.9% Sodium Chloride Injection USP 500 mL VIAFLEX Plastic Containers, the official FDA record does not currently list a specific remedy, such as a direct refund, repair, or replacement protocol. This absence of stated remedial details can understandably leave patients, caregivers, and healthcare providers wondering about the next steps for resolution. It is important to approach this situation with clarity: while the physical return of the product is likely necessary to prevent harm, the financial or logistical compensation mechanisms have not been publicly detailed in the current recall notice.

For individuals who may possess these units, the path forward relies heavily on direct communication with the manufacturer. Baxter Healthcare Corporation, located in Deerfield, Illinois, is the entity responsible for this product line. Although the specific contact information for claims or returns is not provided in the summary of facts, the standard procedure for Class I drug recalls involves the company establishing a dedicated hotline or online portal for affected parties. You should monitor official FDA announcements and Baxter’s corporate communications channels closely, as these are the primary venues where detailed instructions on how to initiate a return or request compensation will eventually be published.

If you are a healthcare facility that has received this product, your internal procurement team must immediately isolate any stock bearing NDC 0338-0049-03 and lot numbers Y495523 or Y495523A. These units must be quarantined to ensure they are never administered to patients. The facility should contact Baxter’s customer service department directly using the contact information listed on the original packaging or your vendor contract. They will guide you through the return logistics, which may include prepaid shipping labels for the 24-unit cases. Until further instructions are issued, no financial reimbursement should be assumed as automatic; it is contingent upon the specific terms Baxter establishes once the recall process is fully operational.

For patients who have already received or used these products, the focus shifts entirely to medical monitoring rather than product return. Since the remedy section is not stated, there is no clear instruction for you to send the empty containers back for a refund. Instead, your responsibility is to report any adverse health effects to your healthcare provider and the FDA MedWatch program. If you are concerned about potential exposure to fiberglass particulates, consult with your doctor immediately. They can assess your specific situation and determine if any additional testing or treatment is required. The lack of a stated remedy for patients underscores the seriousness of the hazard; the primary "remedy" in this context is vigilance and professional medical advice, rather than a commercial transaction.

In summary, while the recall effectively halts the distribution of these sodium chloride injections nationwide, the financial restitution or replacement options remain undefined at this time. Patience and proactive monitoring of official sources are your best tools. Do not attempt to dispose of these products in regular trash if you have them; follow local hazardous waste guidelines or wait for specific instructions from Baxter Healthcare Corporation. The company is obligated to provide clear guidance as the recall progresses, so staying connected to FDA updates will ensure you receive accurate information on how to resolve your specific case.

What can happen if you ignore it

When a medical product is recalled due to the presence of foreign particulate matter—specifically fiberglass in this case—the decision to continue using the item or to simply discard it without proper reporting carries significant and potentially irreversible health risks. While 0.9% Sodium Chloride (normal saline) is generally considered a sterile, biocompatible solution designed to be safe for intravenous use, its safety profile relies entirely on the integrity of the fluid itself. The introduction of fiberglass particles fundamentally alters that equation, transforming a routine hydration or medication delivery vehicle into a potential source of direct tissue and vascular trauma.

If you were to continue using or receive this recalled product, the primary danger lies in the physical properties of fiberglass. Unlike microscopic contaminants that might dissolve or pass through the body harmlessly, fiberglass consists of sharp, rigid micro-fibers. When these particles are introduced directly into a vein via an intravenous line, they do not simply disappear. Instead, they can travel through your circulatory system, potentially lodging in smaller blood vessels or adhering to the walls of larger arteries and veins. This process is known as embolization. Even if the amount seems small, the cumulative effect of multiple particles can cause micro-trauma to the delicate endothelial lining of your blood vessels, leading to inflammation, clot formation (thrombosis), or localized tissue damage.

Beyond the immediate vascular risks, there is a serious concern regarding systemic inflammatory responses. The body recognizes foreign materials like fiberglass as invaders. If these particles reach organs such as the lungs, heart, or kidneys, they can trigger an acute immune response. This might manifest as fever, chills, rapid heart rate, or difficulty breathing—symptoms that could be mistaken for an infection or an allergic reaction to the saline itself, rather than a physical reaction to the contaminant. In severe cases, widespread inflammation caused by particulate emboli can lead to organ dysfunction or failure, particularly if the particles accumulate in critical filtration organs like the lungs.

Furthermore, ignoring the recall means bypassing the medical monitoring that healthcare providers would typically institute for patients exposed to known contaminants. Fiberglass exposure is not always immediately symptomatic. Particles may remain dormant in tissues before causing chronic issues or triggering delayed inflammatory reactions. By not reporting your potential exposure, you lose the opportunity for early medical intervention, blood work, and imaging that could detect these particles or their effects before they cause permanent damage. In the worst-case scenario, if a large enough cluster of fibers enters the bloodstream, it can cause a blockage in a critical vessel, leading to stroke, pulmonary embolism, or heart attack, depending on where the circulation carries the debris.

It is also important to consider the risk of infection. While the recall cites fiberglass rather than microbial contamination, any foreign object introduced into the bloodstream can serve as a nidus for bacteria. If bacteria were to adhere to these glass fibers, they could form biofilms that are extremely difficult for antibiotics or your immune system to clear, potentially leading to persistent, hard-to-treat infections within the body.

  • Vascular Damage: Fiberglass particles can scratch and irritate blood vessel walls, increasing the risk of clots and inflammation.
  • Organ Embolism: Particles can travel to and block blood flow in the lungs, heart, or kidneys, causing acute organ stress or failure.
  • Delayed Symptoms: Effects may not be immediate, leading you to underestimate the severity of the exposure until significant damage has occurred.
  • Diagnostic Confusion: Symptoms like fever or pain might be misdiagnosed as other conditions if the source (fiberglass) is not known.

The consequences of ignoring this recall are not merely about getting a refund; they are about protecting your internal vascular system from a physical hazard that your body cannot naturally filter out safely. The risk of serious, long-term health complications far outweighs the inconvenience of returning the product or seeking medical advice.

Staying safe: broader tips

While specific recalls like the one involving Baxter Healthcare are managed through strict regulatory oversight and rapid public notification, maintaining long-term safety with medical products requires a proactive mindset from consumers and healthcare providers alike. One of the most effective ways to stay informed is by regularly checking official government databases, such as those maintained by the FDA or the Consumer Product Safety Commission. Setting up email alerts for your specific medications or medical devices ensures you are among the first to know if a safety issue arises, allowing you to act before potential harm occurs. This habit transforms passive consumption into active health management, giving you control over your care environment.

For injectable solutions and sterile fluids, proper storage and handling play a critical role in maintaining product integrity long after it leaves the manufacturer’s facility. Always store medications according to the label instructions, typically in a cool, dry place away from direct sunlight, which can degrade packaging materials or alter chemical stability over time. When handling any medical supply, even those that appear pristine, inspect the container for subtle signs of damage, such as micro-fractures in plastic or cloudiness in the liquid, before administration. These visual checks are your first line of defense against particulate contamination and other physical hazards that manufacturing defects might introduce.

Education is another powerful tool in prevention. Understanding the "why" behind safety protocols helps you recognize when something feels off. For instance, knowing that sterile barriers can be compromised by improper sealing encourages you to verify integrity seals are unbroken upon receipt. Additionally, maintaining open communication with your pharmacist or healthcare provider is essential. If you have questions about a product’s source, expiration, or storage history, do not hesitate to ask. They can provide context that helps you make informed decisions about whether to use a specific batch or seek an alternative.

Finally, consider the broader ecosystem of safety in your home or care facility. Just as you would check smoke detectors regularly, establish a routine for reviewing the expiration dates and condition of all medical supplies in your inventory. Dispose of outdated items properly through take-back programs to prevent accidental use. By combining vigilance with reliable information sources and careful handling practices, you create a robust layer of protection that goes beyond any single recall, ensuring your health remains secure regardless of external variables.

How to tell if you have this one

Check for VIAFLEX plastic containers with 24 units per case. The lot numbers Y495523 or Y495523A indicate the affected products. These were made in the USA and expire October 2027.

  • Brand
    Baxter Healthcare
  • Category
    Drug
Based on the official FDA remedy

What to do — step by step

  1. Stop Using Now

    Immediately stop using any 500mL saline injections in VIAFLEX plastic containers with lot numbers Y495523 or Y495523A.

✎ GovInfoNow

Questions people ask

What is the specific problem with these saline injections?

The saline solution contains fiberglass particles that could be injected into the body during medical procedures.

Which lot numbers are affected?

Lot numbers Y495523 and Y495523A.

How can I check if I have the recalled product?

Look for VIAFLEX plastic containers with 24 units per case and lot numbers Y495523 or Y495523A.

Take action

Contact Baxter Healthcare

We’ve drafted a message you can send Baxter Healthcare to request your refund or repair — edit it as you like.

Subject: Recall D-0849-2026 — Baxter Healthcare Baxter Healthcare

Hello,

I own a Baxter Healthcare that is covered by recall D-0849-2026 from Baxter Healthcare.

I’m writing to arrange the remedy described in the recall (a refund, repair, or replacement as applicable). Could you please tell me the next steps to resolve this?

Thank you.

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Where this comes from

The facts (hazard, remedy, dates, manufacturer) are pulled from the official FDA recall record. The plain-language summary and step-by-step checklist are written by GovInfoNow to make the official notice easier to act on — they don’t replace it.

  • Official source: FDA Recall #D-0849-2026 (August 17, 2026) — FDA publishes no per-recall page; this is the official machine-readable enforcement record. Search FDA recalls for D-0849-2026 to see it in context.
  • Plain-language summary written by qwen3:4b on September 23, 2026, from the official record above. Not reviewed by a person — if it conflicts with the FDA notice, the notice is correct. Report an error on this page.
  • GovInfoNow is an independent service and is not a government agency. We republish official FDA recall data; we don’t issue, amend or administer recalls.
GovInfoNow is an independent guide. We are not FDA or any government agency. Always confirm details with the official recall.Data: CPSC · FDA · NHTSA · USDA