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Product Recall Number: 03-536

Why was 2000 and 2001 Polaris Xpedition 325, Trail Boss 325, and Magnum 325 all-terrain vehicles (ATVs) recalled?

The ATVs may have loose or leaking oil cooler line clamps, that can release hot, pressurized oil. This may lead to thermal burns, to engine failure due to oil pressure loss and, in rare circumstances, could cause a vehicle fire.

2000 and 2001 Polaris Xpedition 325, Trail Boss 325, and Magnum 325 all-terrain vehicles (ATVs)
Here's product recall specific data for 2000 and 2001 Polaris Xpedition 325, Trail Boss 325, and Magnum 325 all-terrain vehicles (ATVs).

  • Product Recall Number: 03-536

  • Product Safety Warning Number:

  • Date: 2003-04-14

  • Product Safety Warning Date:

  • Name Of Product: 2000 and 2001 Polaris Xpedition 325, Trail Boss 325, and Magnum 325 all-terrain vehicles (ATVs)

  • Description: PRODUCT: ATVs - Polaris Industries Inc., of Minneapolis, Minn., is recalling about 56,000 2000 and 2001 Polaris Xpedition 325, Trail Boss 325, and Magnum 325 all-terrain vehicles ("ATVs"). These products are 4-wheeled vehicles intended for use in off-road areas. Polaris dealers nationwide sold these vehicles from January 1999 through August 2000 for approximately $6,000.PROBLEM: The ATVs may have loose or leaking oil cooler line clamps, that can release hot, pressurized oil. This may lead to thermal burns, to engine failure due to oil pressure loss and, in rare circumstances, could cause a vehicle fire.INCIDENTS/INJURIES: Polaris Industries Inc. has received 1,290 warranty claims or service calls pertaining to the loose or leaking oil cooler line clamps. There have been 20 minor injuries associated with oil line failures; these injuries have been first or second degree burns, bruises and skin rashes resulting from the leaking oil.WHAT TO DO: If consumers have not had this work already performed, they should stop using these vehicles immediately and contact their local Polaris dealer to schedule an appointment for a free repair. For more information, contact Polaris at (800)-POLARIS or visit their website at www.polaris.com.Polaris Industries, Inc. previously communicated this campaign to its dealers and customers in October 2000. Notices were previously sent to consumers by direct mail on October 5, 2000 and June 17, 2001.

  • Hazard Description: The ATVs may have loose or leaking oil cooler line clamps, that can release hot, pressurized oil. This may lead to thermal burns, to engine failure due to oil pressure loss and, in rare circumstances, could cause a vehicle fire.

  • Consumer Action: None Listed

  • Original Product Safety Warning Announcement: None Listed

  • Remedy Type: Repair

  • Units: About 56,000

  • Incidents: Polaris Industries Inc. has received 1,290 warranty claims or service calls pertaining to the loose or leaking oil cooler line clamps. There have been 20 minor injuries associated with oil line failures; these injuries have been first or second degree burns, bruises and skin rashes resulting from the leaking oil.

  • Remedy: If consumers have not had this work already performed, they should stop using these vehicles immediately and contact their local Polaris dealer to schedule an appointment for a free repair.

  • Sold At: Polaris dealers nationwide sold these vehicles from January 1999 through August 2000 for approximately $6,000.

  • Importers: None Listed

  • Manufacturers: None Listed

  • Distributors: None Listed

  • Manufactured In: None Listed

  • Custom Label: None Listed

  • Custom Field: None Listed

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